Fasep RGU600E Manuale utente
• For any further information please contact your local dealer or call:
GB
For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual.
INSTRUCTION MANUAL
TRANSLATION FROM THE
ORIGINAL INSTRUCTIONS
- Rev. n. 15 (03/2018)
RGU600E = GG60360
7522-M001-15_P
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB
Page 2 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE_______________________ 11
1.0 GENERAL INTRODUCTION _________ 13
1.1 Introduction ___________________________13
2.0 INTENDED USE ____________________ 13
2.1 Training of personnel _________________14
3.0 SAFETY DEVICES __________________ 14
3.1 Residual risks _________________________15
4.0 GENERAL SAFETY RULES _________ 15
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 16
6.0 UNPACKING ________________________ 16
7.0 MOBILIZATION_____________________ 16
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 17
8.1 Working position ______________________17
8.2 Installation space _____________________17
8.3 Lighting _______________________________17
9.0 MACHINE ASSEMBLY ______________ 17
9.1 Anchoring system _____________________17
9.2 Fixtures contained in the packing_____18
10.0 ELECTRICAL CONNECTIONS_______ 18
10.1 Oil check on oil-pressure power unit __18
10.2 Check of motor rotation direction _____19
10.3 Electrical checks ______________________19
11.0 CONTROLS_________________________ 20
11.1 Cable control device ___________________20
11.2 Control device with bluetooth
transmission (optional) _______________21
11.3 Handle control in air (standard for
GG40256A.15 - GG60360A.15 ver-
sions) (optional for GG40256.11SL
(VARGNAV43AD - VARGNAV43ASL)
- GG40256.15SL (VARGNAV43AD
- VARGNAV43ASL) - GG40256.15
and GG40256T.15 (VARGNAV43A) -
GG60360.15 and GG60360T.15
(VARGNAV63A.15) - GG60360D.15 and
GG60360TD.15 (VARGNAV63AD))______22
12.0 USING THE MACHINE ______________ 23
12.1 Precaution measures during tyre re-
moval and fitting ______________________23
12.2 Preliminary operations________________23
12.3 Preparing the wheel ___________________23
12.4 Wheel clamping _______________________23
12.5 Functioning of tool holder arm ________25
12.5.1 Tools rotation ______________________26
12.5.2 Tools unit extraction/insertion _____26
12.5.3 Quick-fit device (GG40256.11SL,
GG40256.11ST and
GG40256.15SL) ____________________26
12.6 Tubeless tyres_________________________27
12.6.1 Bead breaking _____________________27
12.6.2 Demounting________________________29
12.6.3 Mounting___________________________31
12.7 Tyres with inner tube _________________33
12.7.1 Bead breaking _____________________33
12.7.2 Demounting________________________34
12.7.3 Mounting___________________________35
12.8 Wheels with bead wire ________________37
12.8.1 Beading and demounting __________37
12.8.2 Mounting___________________________38
13.0 ROUTINE MAINTENANCE __________ 39
14.0 TROUBLESHOOTING TABLE _______ 42
15.0 TECHNICAL DATA__________________ 44
15.1 GG40256.11SL technical data ________44
15.2 GG40256.11ST technical data ________44
15.3 Technical data GG40256.15 -
GG40256T.15__________________________44
15.4 GG40256A.15 technical data __________44
15.5 Technical data GG40256D.15 -
GG40256TD.15 ________________________44
15.6 GG40256.15SL technical data ________45
15.7 Technical data GG60360.15 -
GG60360T.15__________________________45
15.8 GG60360A.15 technical data __________45
15.9 Technical data GG60360D.15 -
GG60360TD.15 ________________________45
15.10 Dimensions___________________________46
16.0 STORING___________________________ 53
17.0 SCRAPPING ________________________ 53
18.0 REGISTRATION PLATE DATA ______ 53
19.0 FUNCTIONAL DIAGRAMS __________ 53
Table A - Electric diagram
(GG40256.11SL - GG40256.15SL) _54
Table B - Electric diagram
(GG40256.11ST) __________________63
Table C - Electric diagram
(GG40256.15 - GG40256T.15 -
GG60360.15 - GG60360T.15) _____72
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB Page 3 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
Table D - Electric diagram
(GG40256A.15 - GG60360A.15)
(VARGNAV43A) (VARGNAV63A) ____76
Table E - Electric diagram (GG40256D.15
- GG40256TD.15 - GG60360D.15
- GG60360TD.15) _________________79
Table F - Electric diagram
(GG40256.11SL - GG40256.15SL)
(VARGNAV43AD) __________________83
Table G - Electric diagram (GG40256.15SL)
(Inverter version) _________________93
Table H - Electric diagram
(GG40256.11SL - GG40256.15SL
(VARGNAV43ASL)) ______________ 112
Table I - Electric diagram
(GG40256.15 - GG40256T.15 -
GG60360.15 - GG60360T.15
(VARGNAVBTH))_________________ 121
Table I - Electric diagram (GG40256.11SL
- GG40256.15SL (VARGNAV43AD))
(GG40256D.15 - GG40256TD.15
- GG60360D.15 - GG60360TD.15
(VARGNAVDBTH)) _______________ 138
Table M - Electric diagram
(GG60360D.15 - GG60360TD.15
(VARGNAV63AD))________________ 156
Table N - Oil-pressure diagram
(GG40256.11SL - GG40256.15SL)_ 165
Table O - Oil-pressure diagram
(GG40256.11ST) ________________ 166
Table P - Oil-pressure diagram
(GG40256.15 - GG40256T.15 -
GG40256A.15 - GG40256D.15 -
GG40256TD.15) ________________ 167
Table Q - Oil-pressure diagram
(GG60360.15 - GG60360T.15 -
GG60360A.15 - GG60360D.15 -
GG60360TD.15) ________________ 168
20.0 LIST OF COMPONENTS
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB
Page 4 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
FIG. 1 - GG40256.11SL
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed control
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Quick fit tool
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock cylinder
22 - Ramp
23 - Handle control in air (aerial handle control
version - VARGNAV43ASL) (inverter version -
VARGNAV43AD)
24 - Inverter (inverter version - VARGNAV43AD)
25 - Electric panel (aerial handle control ver-
sion - VARGNAV43ASL) (inverter version -
VARGNAV43AD)
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB Page 5 of 168
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed control
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Quick fit tool
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock pedal
22 - Ramp
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
FIG. 2 - GG40256.11ST
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB
Page 6 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
FIG. 3 - GG40256.15 - GG40256T.15 - GG40256D.15 - GG40256TD.15
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed control
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Tool unit positioning lever
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock cylinder
22 - Ramp
23 - Inverter (only for GG40256D.15 - GG40256TD.15
versions)
24 - 1-2-3 Selector self-centring speed control (only
for GG40256D.15 - GG40256TD.15 versions)
25 - Tool unit (only for GG40256T.15 - GG40256TD.15
versions)
26 - Handle control in air (aerial handle control
version only for GG40256.15 - GG40256T.15
(VARGNAV43A) versions)
27 - Control unit (bluetooth version only for
GG40256.15 and GG40256T.15
(VARGNAVBTH)) (bluetooth version only
for GG40256D.15 and GG40256TD.15
(VARGNAVDBTH))
Only for GG40256D.15 - GG40256TD.15 versions
Only for GG40256T.15 -
GG40256TD.15 versions
Only for
GG40256.15 - GG40256T.15
(VARGNAV43A) versions
Only for GG40256.15 - GG40256T.15
(VARGNAVBTH) and GG40256D.15 -
GG40256TD.15 (VARGNAVDBTH) versions
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB Page 7 of 168
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed control
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Quick fit tool
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock cylinder
22 - Ramp
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
FIG. 4 - GG40256A.15
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB
Page 8 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed con-
trol
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Quick fit tool
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock cylinder
22 - Ramp
23 - Handle control in air (aerial handle control
version - VARGNAV43ASL) (inverter version
- VARGNAV43AD)
24 - Inverter version
25 - Inverter (inverter version - VARGNAV43AD)
26 - Electric panel (aerial handle control ver-
sion - VARGNAV43ASL) (inverter version -
VARGNAV43AD)
FIG. 5 - GG40256.15SL
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB Page 9 of 168
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
FIG. 6 - GG60360.15 - GG60360T.15 - GG60360D.15 - GG60360TD.15
Only for GG60360D.15 -
GG60360TD.15 versions
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed control
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Tool unit positioning lever
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock cylinder
22 - Ramp
23 - Inverter (only for GG60360D.15 - GG60360TD.15
versions)
24 - 1-2-3 Selector self-centring speed control (only
for GG60360D.15 - GG60360TD.15 versions)
25 - Tool unit (only for GG60360T.15 -
GG60360TD.15 versions)
26 Handle control in air (aerial handle control
version only for GG60360.15 - GG60360T.15
(VARGNAV63A.15) versions (aerial handle
control version only for GG60360D.15 -
GG60360DT.15 (VARGNAV63AD) versions)
27 - Control unit (bluetooth version only
for GG60360.15 and GG60360T.15
(VARGNAVBTH) versions) (bluetooth version
only for GG60360D.15 and GG60360TD.15
(VARGNAVDBTH) versions)
Only for GG60360T.15 -
GG60360TD.15 versions
Only for
GG60360.15 - GG60360T.15 (VARGNAV63A.15)
GG60360D.15 - GG60360TD.15 (VARGNAV63AD) versions
Only for
GG60360.15 - GG60360T.15 (VARGNAVBTH)
GG60360D.15 - GG60360TD.15 (VARGNAVDBTH) versions
INSTRUCTION, USE
AND MAINTENANCE MANUAL
GB
Page 10 of 168
KEY
1 - Main switch
2 - Selector 1-0-2 self-centring chuck speed control
3 - Tools carriage translation cylinder
4 - Hydraulic power unit
5 - Self-centring chuck
6 - Bead breaking disc
7 - Tool
8 - Jack
9 - Tool holder arm
10 - Tools unit
11 - Mandrel carriage translation cylinder
12 - Tool unit positioning lever
13 - Tools carriage
14 - Mandrel rotation motor
15 - Mandrel carriage
16 - Mandrel arm
17 - Mandrel opening/closing cylinder
18 - Electric panel
19 - Control unit
20 - Platform
21 - Tools holder arm unlock cylinder
22 - Ramp
7522-M001-14_P
GG40256.11SL - GG40256.11ST - GG40256.15
GG40256T.15 - GG40256A.15 - GG40256D.15
GG40256TD.15 - GG40256.15SL - GG60360.15
GG60360T.15 - GG60360A.15 - GG60360D.15 - GG60360TD.15
FIG. 7 - GG60360A.15
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali Fasep Smontagomme
Fasep
Fasep TOP AUTOMATIC 4.0 Istruzioni operative
Fasep
Fasep RASE.2131.T Manuale utente
Fasep
Fasep BALATRON B433.G3 Manuale utente
Fasep
Fasep RASE.2247 Manuale utente
Fasep
Fasep RGU300.ECO Manuale utente
Fasep
Fasep RAE.2108 Manuale utente
Fasep
Fasep RASE.TOP.2248 Manuale utente
Fasep
Fasep RGU 264 E Istruzioni operative
Fasep
Fasep RGU-566 Istruzioni operative
Fasep
Fasep RGU588E Istruzioni per l'installazione e il funzionamento
