Filtertechnik FS9V4 Manuale utente

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

1 of 26

FS9V4

Fuel & Oil Cleanliness Analyser

User Manual

August 2022

V1.01

Fax: +44 (0)115 986 8875 
 Web: www.filtertechnik.co.uk 
Tel: +44 (0)115 9003 600 
 Email: sales@filtertechnik.co.uk 
Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR 
 
 
Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838 
 
 2 of 26 
Table of Contents 
 
Specifications........................................................................................................................................... 4 
Component Identification ....................................................................................................................... 5 
Suction & Return Hose Connections ....................................................................................................... 6 
Suction Strainer....................................................................................................................................... 7 
Operating the Unit .................................................................................................................................. 8 
On/Off Switches .................................................................................................................................. 8 
Touch Screen Layout ........................................................................................................................... 8 
Priming and Flushing the Pump ...................................................................................................... 9 
ISO Alarm Limits ............................................................................................................................ 10 
Datalogging.................................................................................................................................... 10 
Time Zone Adjustment.................................................................................................................. 11 
Entering a Test Name .................................................................................................................... 12 
Battery Charging.................................................................................................................................... 13 
Battery Charging Unit........................................................................................................................ 13 
Charging Instructions ........................................................................................................................ 13 
Fluid Viscosity........................................................................................................................................ 14 
Internal Gear Pump............................................................................................................................... 14 
Water Sensor –% Saturation (RH) ........................................................................................................ 15 
Sensor Specifications......................................................................................................................... 16 
Sensor Working Range ...................................................................................................................... 16 
Water Sensor –Parts Per Million (PPM) ............................................................................................... 17 
Specifications..................................................................................................................................... 17 
Density and Viscosity Sensor................................................................................................................. 18 
Specifications..................................................................................................................................... 18 
Density........................................................................................................................................... 18 
Viscosity......................................................................................................................................... 18 
High-Pressure Device (HP)..................................................................................................................... 19 
Troubleshooting .................................................................................................................................... 20 
General Operational Errors ............................................................................................................... 20 
Particle Counting ............................................................................................................................... 20 

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

3 of 26

RH & Water Content.......................................................................................................................... 20

Water Sensor - % Saturation (RH) ..................................................................................................... 21

Water Sensor –Parts Per Million (PPM) ........................................................................................... 21

Density & Viscosity Sensor ................................................................................................................ 21

Errors & Corrective Actions........................................................................................................... 21

Particle Count ISO Codes....................................................................................................................... 22

ISO Codes (ISO4406).......................................................................................................................... 22

ISO Decimal Codes............................................................................................................................. 23

Warranty Statement.............................................................................................................................. 25

EC Declaration of Conformity................................................................................................................ 26

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

4 of 26

Specifications

Specification

Detail

Dimensions

Small –(w)314mm x (d)257mm x (h)152mm (12.4” x 10.1” x 6.0”)

Large –(w)398 mm x (d)310 mm x (h)172 mm (15.7” x 12.2” x 6.8”)

Weight

Small –4.46 kg (9.8 lbs)

Large –7.10kg (15.7 lbs)

Finish

Black impact resistant case

Nominal Battery Voltage

22.5 VDC

Charge Voltage

25.2 VDC

Capacity

4000 mAh

Charge time

2 hours (80%) 5 hours (100%)

Run time

Up to 10 hours (depending on fluid viscosity)

Modes of operation

Tank sampling

Bottle sampling (200ml minimum sample bottle recommended)

Cleanliness standards

ISO 4406, NAS 1638, SAE AS4059

Pump type

Gear pump

Duty cycle

Continuous

Viscosity range

Small Unit –1-460 cSt (1-300 cSt with High Pressure device)

Large Unit –1-2400 cSt (1-300 cSt with High Pressure device)

Fluid compatibility

Diesel & oil (hydraulic, lubrication, mineral, synthetic)

Fluid temperature

0 to 60°C (oils)

0 to 50°C (diesel)

Ambient temperature

0°C to +60°C

Environment

Lid closed –IP67

Lid open –IP54

Connections

1604 minimess test points, with 0.6m long 8mm tubing

Pressure

2.5 bar max (up to 350 bar with optional High Pressure device)

Maximum humidity

97% relative humidity, non-condensing

Certification

Factory calibration certificate

CE declaration

Verification frequency

12 months recommended

PC requirements

Windows/Mac (with USB port), spreadsheet software (e.g. MS Excel)

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

5 of 26

Component Identification

Key:

1.) Touch screen display

5.) Return / Outlet (Minimess Test Point)

2.) Pump on/off switch

6.) Suction / Inlet (Minimess Test Point)

3.) Display/sensors on/off switch

7.) USB port (at rear of case)

4.) Charging port

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

6 of 26

Suction & Return Hose Connections

The unit comes equipped with Minimess Test Points. These seal automatically as the coupling is

removed, so the connections won’t leak during transit.

To connect the hoses, screw them onto the Minimess Test Points, hand tight only.

Make sure the hose assembly with the strainer is always used on the suction/inlet port.

To disconnect the hoses, unscrew from the Minimess Test Point. The hose assemblies do not contain

a self-seal mechanism and may drip; keep an oil absorbent spill mat ready and store hoses in a clean

plastic bag when not in use. Placing a finger over the end of the hose can prevent oil dripping out of

the test point onto the fascia of the unit.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

7 of 26

Suction Strainer

Units are supplied with a strainer fitted to the suction tube assembly. The inline strainer has a 270

micron mesh and is used for keeping accidental debris from damaging the pump gears or clogging

other components.

The strainer must always be used, otherwise the units warranty may become void.

The strainer can be disassembled for cleaning as shown below and should be checked periodically to

ensure the flow is unrestricted.

When taking apart the strainer, note the orientation of the mesh for correct reassembly.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

8 of 26

Operating the Unit

On/Off Switches

Units have two push button switches,

one for the pump and one for the touch

screen.

Note that because the screen regulates

the pump speed, the pump will only

work when the screen is switched on

Touch Screen Layout

The main window of the touch screen displays all information provided by the particle counter and

any other sensor that may be installed. Time and remaining battery capacity is also displayed. The

ISO code can change from white to green or red depending on the alarm limits set.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

9 of 26

In the top right corner of the screen is a settings icon, clicking this will open the settings page.

At the bottom left of the settings page the software version is displayed.

Priming and Flushing the Pump

In some situations, the pump speed may need to be increased for priming or flushing the unit.

Fax: +44 (0)115 986 8875

Web: www.filtertechnik.co.uk

Tel: +44 (0)115 9003 600

Email: sales@filtertechnik.co.uk

Filtertechnik 1 Central Park, Lenton Lane, Nottingham, NG7 2NR

Registered in England No: 03969985 VAT No: 760 821 731 Certification No. UK002838

10 of 26

Speed can be adjusted using the “-“and “+” buttons. When moving away from this page the pump

will return to its normal speed.

ISO Alarm Limits

Alarm limits for low (clean) or high (dirty) can be set. Low refers to oil achieving required cleanliness

codes in all size categories. High refers to oil exceeding any one of the codes for particulate

contamination. When the oil is clean the ISO code on the main screen will turn green, when dirty it

will become red, between the two values the text is white.

Datalogging

The unit contains two internal dataloggers, one for the graph and one for the tests. Whenever the

unit is switched off the graph will be reset, but this can also be done from the screen without having

to switch off the unit. The main data log tied to the sensors will hold 100,000 lines of data (100,000

polls of the sensors) which equates to 138 days of testing.

To create a new log file the button needs to be held down for a couple of seconds, until a

confirmation message is displayed. This creates a new log file but does not delete the previous.

Clearing log files from the device must be done through the software, either the Particle Pal CSV

Reporting Tool or the Particle Pal Device Utility.

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