Fuji Electric M653 Series Guida utente

Mounting Instruction

August 2019 Rev.0.1

Mounting Instruction for

Fuji Automotive IGBT Module

M653 Series

6MBI800XV-075V-01

Warning:

This manual contains the product specifications, characteristics, data, materials, and structures as of

August 2019.

The contents are subject to change without notice for specification changes or other reasons. When

using a product listed in this manual, be sure to obtain the latest specifications.

All applications described in this manual exemplify the use of Fuji's products for your reference only.

No right or license, either express or implied, under any patent, copyright, trade secret or other

intellectual property right owned by Fuji Electric Co., Ltd. is (or shall be deemed) granted. Fuji Electric

Co., Ltd. makes no representation or warranty, whether express or implied, relating to the

infringement or alleged infringement of other's intellectual property rights which may arise from the use

of the applications described herein.

(1) During transportation and storage

Keep locating the shipping carton boxes to suitable side up. Otherwise, unexpected stress might

affect to the boxes. For example, bend the terminal pins, deform the inner resin case, and so on.

When you throw or drop the product, it gives the product damage.

If the product is wet with water, that it may be broken or malfunctions, please subjected to sufficient

measures to rain or condensation.

Temperature and humidity of an environment during transportation are described in the

specification sheet. There conditions shall be kept under the specification.

(2)Assembly environment

Since this power module device is very weak against electro static discharge, the ESD

countermeasure in the assembly environment shall be suitable within the specification described in

specification sheet. Especially, when the conducting pad is removed from control pins, the product

is most likely to get electrical damage.

(3)Operating environment

If the product had been used in the environment with acid, organic matter, and corrosive gas

(hydrogen sulfide, sulfurous acid gas), the product's performance and appearance can not be

ensured easily.

Cautions

CONTENTS

iii

Scope of Application

Mounting Sequence

PCB Reference Specification

Attaching the PCB to the IGBT Module

Flange Adaptor

Mounting of IGBT Module to Equipment

Connecting to the Main Terminals

Storage and Transport

IGBT Module Appearance

MT5F37311

1. Scope of Application

This manual explains how to mount and use the M653 packaging products safely.

This mounting instruction is available only for the following modules.

・6MBI800XV-075V-01

In handling this IGBT module, strictly observe the contents described in "Warnings" and "Caution" of

the specification sheet in addition to the contents described in this manual.

For reference, the mounting sequence of the IGBT module and PCB is shown below.

(1) Align the PCB with the IGBT module and mount it (Two guide pins will support this process).

(2) Fix the PCB on the IGBT module by screws.

(3) Solder the PCB holes and control terminals.

(4) Fasten the IGBT modules to the equipment with screws.

(5) Connect the main terminals of the IGBT module to busbar, capacitor, etc.

Since the PCB tolerances depend on the PCB manufacturing process and are produced with the dime

nsions unique to the customer, typical PCB sizes and tolerances cannot be recommended. However, f

or reference, the evaluation board size and hole size of Fuji Electric are shown in Figure 1. This is a ref

erence value, so finally confirm it sufficiently by the customer.

2. Mounting Sequence

3. PCB Reference Specification

Fig. 1 Assembly drawing of the driver board (Top)

Screw size : M3

PCB thickness : 1.6(mm)

4.1 Electrostatic discharge protection

If excessive static electricity is applied to the control terminal, the module may be damaged. Please

take countermeasures against static electricity when handling the module.

Assembly environment relating to ESD shall be within specified value shown in the specification

sheet.

When unpacking the product, it is important that there be no control pin contact when handling the

product after removing the conductive foam, as this could cause electrostatic discharge damage. When

installing the product in a piece of equipment, it is requested that you only remove the conductive foam

just before PCB mounting in order to prevent electrostatic discharge damage. (Refer to the work flow in

Figure 2)

4. Attaching the PCB to the IGBT Module

4. PCB mounting

and control terminal

soldering

3. Conductive foam

removal

Fig. 2 Conductive foam removal procedures

1. Unpacking

2. Moving process

Do not remove

the conductive

foam

Do not remove

the conductive

foam

Remove the

conductive

foam

---

4.2 Soldering of the control terminals

Soldering of the control terminals shall be performed based on the condition which is described on

the specification sheet. Otherwise, disconnect between them might be happened.

4.3 Method of mounting the PCB

(a) As screws to be used at positions (1) to (8), specified screw size and tightening torque described

in the specification sheet.

The length of the screw thread for PCB can be considered by the drawings of the module in the

specification sheet.

Adjust the length of the screws depending on the types of the screws used if necessary.

(b) Fix the screws temporarily with 1/3 of the final fastening torque and in the sequence from (1) to

(8) in Figure 3.

Fig. 3 Screw sequence for PCB fix

(4)

(7) (3) (1) (5)

(8)

(6) (2)

Torque Sequence

Initial 1/3 of specified torque (1) →(2) →(3) →(4) →(5) → (6) → (7) → (8)

Final Full specified torque (8) →(7) →(6) →(5) →(4) → (3) → (2) → (1)

5. Flange Adaptor

5.1 Connection adapter to flange part

Since the tolerances of the adapter to be connected to the flange portion depend on the

manufacturing process and are made with the dimensions specific to the customer and tolerances

cannot be recommended. However, for reference, the size of the flange adapter kid of the optional

component for evaluation of Fuji Electric is shown in Figure 5.

5.2 Selection of O-ring

When this IGBT is installed to a power control system, certain suitable O-ring is needed.

Size and material of O-ring depend on the system design and the operational environment of the

system. Therefore, when O-ring is selected, sufficient confirmation about seal performance shall be

needed.

There is an example of O-ring in Table 1 as the flange adapter kit for IGBT module evaluation.

Seal area of the flange for the flange adapter kit is shown in Figure 4.

5.3 Temperature check

After selecting a O-ring and determining the mounting position of the IGBT module, the temperature

of each part should be measured to make sure that the junction temperature (Tvj) of the IGBT module

does not exceed the rating or the designed value.

Fig. 5 Flange adaptor kit : flange adaptor base and nipple

(a) Flange adaptor base (b) Nipple of flange adaptor

: The area within φ =21mm

from the flange center is seal

portion for flange adaptor kit.

Fig. 4 Seal area of the flange

Outlet of the cooler

Inlet of the cooler

Inlet of the coolant

Outlet of the coolant

92.75

Unit : mm

Unit : mm Unit : mm

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Fuji Electric Unità di controllo

Fuji Electric

Fuji Electric OPC-E2-ADP1 Manuale utente

Fuji Electric

Fuji Electric X Series Istruzioni per l’uso

Fuji Electric

Fuji Electric Small-IPM Series Istruzioni per l’uso

Fuji Electric

Fuji Electric FRENIC-Multi OPC-E1-DEV Manuale utente

Fuji Electric

Fuji Electric EconoPACK+ Guida utente

Fuji Electric

Fuji Electric P642 Series Guida utente

Fuji Electric

Fuji Electric MICREX-SX series Manuale utente

Fuji Electric

Fuji Electric P633C Series Istruzioni per l’uso

Fuji Electric

Fuji Electric P633A Series Guida utente

Fuji Electric

Fuji Electric MICREX-SX Series SPH Manuale utente

Fuji Electric

Fuji Electric MT5F33743 Manuale utente

Fuji Electric

Fuji Electric P642 Series Istruzioni per l’uso

Fuji Electric

Fuji Electric IGBT-IPM X Series Istruzioni per l’uso

Fuji Electric

Fuji Electric MICREX-SX Series SPH Manuale utente

Fuji Electric

Fuji Electric MICREX-SX series Manuale utente

Fuji Electric

Fuji Electric ALPHA7 Manuale utente

Fuji Electric

Fuji Electric MICREX-SX Series SPH Manuale utente

Manuali Unità di controllo popolari di altre marche

Festo

Festo Compact Performance CP-FB6-E Manuale elenco delle parti

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuale utente

JS Automation

JS Automation MPC3034A Manuale utente

JAUDT

JAUDT SW GII 6406 Series Guida rapida

Spektrum

Spektrum Air Module System Manuale utente

BOC Edwards

BOC Edwards Q Series Manuale utente

KHADAS

KHADAS BT Magic Manuale utente

Etherma

Etherma eNEXHO-IL Manuale utente

PMFoundations

PMFoundations Attenuverter Manuale utente

GEA

GEA VARIVENT Manuale utente

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuale utente

Altronix

Altronix LINQ8PD Istruzioni per il montaggio

Eaton

Eaton Powerware Series Manuale utente

WAGO

WAGO 750-407/040-000 Manuale utente

Sony

Sony CCU-590 Manuale utente

Graco

Graco 25D614 Manuale utente

Task Force Tips

Task Force Tips YE-RF-900 Manuale di programmazione

Shini

Shini SPV-U Series Manuale utente