FVC SPRINTER SP1123B Manuale utente

01FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

INSTALLATION

GUIDE

SPRINTER PANEL STORAGE LOCKER

TOOLS REQUIRED

Additionalhelpissuggestedforafewoftheinstall

steps.

TIMETOINSTALLTHISPRODUCT:2HOURS

Pleaseinspecttheproductandpackagingupon

deliverytoensuretherearenoissuesandthatall

partsandhardwareareaccountedfor.

ContactusASAPifanythingismissingat:

support@ﬂatlinevanco.com

INSTALL INFO

BEFORE YOU START

+ TAPEMEASURE

+ MARKER

+ POWERDRILL

+ 7/32”DRILLBIT

+ CENTERPUNCH

+ HAMMER

+ STEPBIT

+ METALFILE

+ MASKINGTAPE

+ PAINT

+ 10MMWrench

+ 8MMWrench

+ 3MMAllenWrench

+ 2.5MMAllenWrench

+ DIEGRINDER(optional)

+ ANGLEGRINDERorBODYSAW

+ METALCUTOFFWHEELorBLADE

SP1123B + SP1124B

(NOTINCLUDED)

02FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

BEFORE YOU START

AllFlatlineVanCoproductsmustbeproperlyassembledandsecuredbeforeattaching

toyourvehicle.Improperattachmentcouldresultinanautomobileaccident,andcould

causeseriousbodilyinjuryordeathtoyouortoothersinvolved.Youareresponsiblefor

assemblingandsecuringFlatlineVanCoproductstoyourvehicle,checkingthemounting

pointsandattachmentspriortouse,andregularlyinspectingtheproductsforwearand

ordamage.Wealwaysrecommendyouuseaprofessionaltoinstallanyaftermarket

accessoriestoyourvehicle.Ifyouhavenomechanicalexperienceandarenotthoroughly

familiarwiththeinstallationprocedures,youmusthavetheproductinstalledbya

professionalinstallerorotherqualiﬁedpersons.Theresponsibilityisyoursandmustbe

takenseriouslyforeveryone’ssafety.

03FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

PACKAGE CONTENTS

DOOR FRAME ASSEMBLY DOOR FRAME GASKET

QTY: 1

BACKING PLATE 1 BACKING PLATE 2 DRILL/CUT TEMPLATE

QTY: 1 QTY: 1 QTY: 1 QTY: 1

DOOR FRAME ASSEMBLY DOOR FRAME GASKET

QTY: 1

BACKING PLATE 1 BACKING PLATE 2 DRILL/CUT TEMPLATE

QTY: 1 QTY: 1 QTY: 1 QTY: 1

DRIVER SIDE

PASSENGER SIDE

04FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

HARDWARE

M5 SCREW X 15 O.D. FLAT

WASHER M5-0.8 NYLON LOCKNUT M5-0.8 X 20 BUTTON HEAD

HEX DRIVE SCREW

M5-0.8 X 12 BUTTON HEAD

HEX DRIVE SCREW THREADLOCKER

QTY: 20 QTY: 20 QTY: 20 QTY: 8 QTY: 2

05FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

05FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 05

STEP | 01 LAYOUT AND INSTALL PREP

1.1 Clean Up: Startbycleaningtherearpanelsofanydirtand

debris.

1.2 Marking Points: Measureandmarktwospots3/8”fromthe

seamoftheupperplasticpaneland1/2”fromtherearbumper

plastictothemetalbodypanel(FIG 1).Thesemarkswillhelp

toguidetemplateplacement.

1.3 Template Alignment: Usetapetolineupthetemplate

paralleltotheplasticbodypanelsalongthemarks.Visualize

howthelockerwillﬁtonthevanandmakeadjustmentsas

necessary(FIG 2).

1.4 Tape Perimeter: Tapetheperimeterofthetemplate,leaving

drillholesexposed.Markallholeswithasharpie(FIG 3).

1.5 Cutting Path: Tracearoundtheinsideofthetemplateto

markthecuttingpath.Ensurethetemplateisﬂatagainstthe

van.

1.6 Remove Template: Carefullyremovethetemplate.You

shouldbeleftwithmarkingsasshownin(FIG 4).

NOTE - All ﬁgures depict driver side installation. The passenger

side follows the same steps, just mirrored.

INSTALL + TAPEMEASURE

+ MARKER

+ MASKINGTAPE

1/2”

FIG 1

FIG 3

FIG 2

FIG 4

CORNER GUIDE

CUTTING LINE

MOUNT HOLES

UPPER PLASTIC

REAR BUMPER

3/8”

06FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

STEP | 02 DRILLING MOUNT HOLES

2.1 Center Punch: LightlycenterpunchholesusingaCenter

Punch (FIG 5,6).

2.2 Drilling: Drilloutholesusinga7/32” Drill Bit (FIG 7,8).

NOTE - When drilling the holes next to the wheel well, be sure to

only drill through one layer of sheet metal.

+ POWERDRILL

+ 7/32”DRILLBIT

+ CENTERPUNCH

+ HAMMER

FIG 5

FIG 7

FIG 6

FIG 8

07FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

FIG 9

FIG 11

STEP | 03 CUTTING PANEL

3.1 Corner Guides: Drilloutcornerguideholeswithastepbitto

1/2”usingthetracedarchofthecuttinglineasavisualguide

(FIG 9,10).Thiswillserveasyourcornerguidewhencutting

outthepanel.

3.2 Body Saw: Useabodysaworanglegrinderwithametal

cuttingwheeltocutthetopandbottomhorizontallinesofthe

panelﬁrst.Proceedtocuttheleftandrightsides.Carefully

holdtheoppositeendofmetalonthelastcuttostabilize(FIG

11,12).

NOTE - Be sure to only be cutting through one layer of sheet

metal during this process.

NOTE - We recommend using a pneumatic or electric saw for

this step. We like the Astro Pneumatic Tool 930 Air Body Saber

Saw, but most saws with metal-cutting blades will work.

FIG 10

FIG 12

+ POWERDRILL

+ STEPBIT(MARKEDAT1/2”)

+ BODYSAWORANGLEGRINDER

+ METALCUTOFFWHEELORBLADE

CORNER GUIDE

08FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP:

STEP | 04 DEBURR AND CLEANUP

4.1 Deburr and Cleanup: Deburrthenewlycutholeandclean

upshavingsinsidecompartment(FIG 13,14).

NOTE - If you ﬁnd that the cut is uneven, you can clean up the

edge with a die grinder.

4.2 Mask Van Body: Remaskperimeterwithtape(FIG 15).

4.3 Rust Prevention: Paintrawedgesofdrillholesandcutlines

withrustpreventativepaint(FIG 16).

PRO-TIP: Optionally, wipe down and paint the inner

compartment in a well-ventilated area.

FIG 13

FIG 15

FIG 14

FIG 16

+ METALFILE

+ MASKINGTAPE

+ PAINT

09FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP: + 8MMWrench

+ 2.5MMAllenWrench

FIG 17

FIG 19

FACE PLATE

GASKET

BACKER PLATES

STEP | 05 LOCKER ASSEMBLY

5.1 Gather Components: Gatherthefaceplate,gasket,and

backerplates(FIG 17).

5.2 Mount Face Plate: InsertM5-0.8 X 20 Button Head Hex

Drive Screws inthelocationsshowninFIG 17 toholdthedoor

againstthevanbody(mirroredforpassengerside).

5.3 Gasket Placement: PlacetheGasketontoboltsfromthe

inside compartment (FIG 18).

5.4 Install Backer Plates: Looselyinstallbackerplateswith

Washers And Nuts (FIG 19).

5.5 Alignment: Ifthere’sanalignmentissue,drilloutholes

asneeded(avoidbackingplates).UseLoctite onscrewsthat

attachtopemnuts(FIG 20).

5.6 Assembly: Applypressuretoﬂextheassemblyintoplace

whentighteningscrews.Tightennutswithan8mm Wrench

and2.5mm Allen Wrench untilsnug.

FIG 18

FIG 20

BACKER PLATE

VAN BODY

CUT PANEL

LOCTITE

010FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

TOOLS REQUIRED FOR THIS STEP: + 10MMWrench

+ 3MMAllenWrench

STEP | 06 ADJUSTMENTS AND TUNING

6.1 Latch Compression: Usinga10MM Wrench,loosentheJam

Nut (FIG 21) toadjusttheCompression Bolt andretightenthe

nutwhenadjustmentiscomplete.

NOTE - Screw the bolt out to increase seal compression and

screw the bolt in to decrease seal compression.

6.2 Hinge Bolts: Thehingescanbeadjustedusinga10MM

Wrench and 3MM Allen Wrench.TightentheHinge Pivot Bolt

toincreasetorque,loosenHinge Pivot Bolt todecreasetorque

(FIG 21).

YourRearStorageLockerisnowreadyforaction!Happy

travels!

JAM NUT

COMPRESSION BOLT

HINGE PIVOT

BOLT

FIG 21

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