FVC TR0114B Manuale utente

PROD

UCT I

MAGE

TR0114B

Safari Rack Drop Front 148 HR EXT

Installation Guide

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

THANK YOU!

ARE YOU EXCITED ABOUT YOUR NEW SAFARI RACK? HERE ARE A FEW THINGS TO DO

BEFORE BEGINNING THE INSTALLATION PROCESS--

• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO

DAMAGE INCURRED DURING SHIPPING.

• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR

CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.

• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK

INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS

AND HARDWARE.

• GATHER ALL TOOLS REQUIRED FOR INSTALL.

-13MM BOX WRENCH OR SOCKET

-3/8 BOX WRENCH OR SOCKET

-7/16 BOX WRENCH OR SOCKET

-9/16 BOX WRENCH OR SOCKET

-5/32 HEX KEY ALLEN WRENCH

ESTIMATED INSTALL TIME- 4 HRS

ADDITIONAL HELP IS SUGGESTED FOR A FEW OF THE INSTALL STEPS.

TOOLS

5/32 ALLEN KEY

3/8 WRENCH

7/16 WRENCH 9/16 WRENCH 13MM WRENCH

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle.

Improper attachment could result in an automobile accident, and could cause serious bodily injury or death

to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to

your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the

products for wear and or damage. We always recommend you use a professional to install any aftermarket

accessories to your vehicle. If you have no mechanical experience and are not thoroughly familiar with the

installation procedures, you must have the product installed by a professional installer or other qualiﬁed

persons. The responsibility is yours and must be taken seriously for everyone's safety.

thanks.

PACKAGE CONTENTS

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

SIDE RAIL WELDMENT (34")

QTY - 4

REAR BASKET WELDMENT

QTY - 1

OPEN FRONT WELDMENT

QTY - 1

SIDE RAIL WELDMENT (20.5")

QTY - 4

TRANSIT SAFARI FOOT

QTY - 10

LADDER BRACKET

QTY - 1

FRONT DECK PANEL

QTY - 1

FAN SIDE DECK PANEL

QTY - 4

MID SECTION PANEL

QTY - 1

REAR DECK PANEL

QTY - 1

FAN COVER PANEL

QTY - 2

1.1875 BAYONET

QTY - 10

54.5" CROSSBAR

QTY - 5

F45 MOUNTING BRACKET

QTY - 3

REAR MID SECTION PANEL

QTY - 1

DROP DOWN WELDMENT

QTY - 1

HARDWARE

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

M8-1.25 X 30 HEX

HEAD SCREW

QTY - 10

1/4-20 X 0.75

FLANGED HEX HEAD

SCREW

QTY - 42

1/4-20 X 0.75

FLANGED BUTTON

HEAD HEX DRIVE

SCREW

QTY - 46

1/4-20 X 0.5 FLANGED

BUTTON HEAD HEX

DRIVE SCREW

QTY - 45

3/8-16 X 1 SQUARE

NECK CARRIAGE

BOLT

QTY - 30

1/4 SCREW FLAT

WASHER

QTY - 22

3/8 SCREW FLAT

WASHER

QTY - 30

3/8-16 NYLON INSERT

LOCKNUT

QTY - 30

1/4-20 NYLON INSERT

LOCKNUT

QTY - 22

5/16 SCREW BONDED

SEALING WASHER

QTY - 10

1/4-20 T-NUT

QTY - 45

1/4-20 CLIP NUT

QTY - 6

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

FOOT BRACKETS

Mounting the Foot Brackets is the ﬁrst step. You will need to ﬁrst

pry o the access covers on the roof of your van to reveal the

access holes. Some vans require some clearance to be made in

the access holes due to build tolerance from Ford Factory (shown

right). Be sure to use touch up paint on any bare metal to prevent

rusting.

Now you can mount the Foot Brackets to the roof. The ﬂange

with the single hole and rubber gasket attaches to the van using a

M8-1.25 X 30 Hex Head Screw and 5/16 Screw Bonded Sealing

Washer. The top ﬂange faces the outside of the van. Make sure

the bracket is straight and square before applying sealant. We

recommend using Teroson MS 5510 BK. Applying the sealant is

for peace of mind to ensure a leak free installation. You can also

perform this after the Side Rail Assemblies (next step) have been

installed if you are concerned about bracket ﬁtment.

M8-1.25 X 30 HEX

HEAD SCREW

5/16 SCREW BONDED

SEALING WASHER

FACES OUTSIDE OF VAN

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

SIDE RAIL ASSEMBLY

Next you need to put together both Side Rail Assemblies. They

are handed Left and Right (mirrors of each other) with two (2)

20.5” Weldments in the Rear, and two (2) 34” Weldments mated

together as shown below. Page 7 shows details views and

hardware used.

We recommend putting these together on a larger ﬂat table, or

spreading out the cardboard from your shipping box. Using some

quick clamps to draw the segments together while you tighten

hardware down makes it much easier.

SIDE RAIL WELDMENT (34")

SIDE RAIL WELDMENT (20.5")

REAR

FRONT

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 7

DETAIL B

DETAIL A

DETAIL D

1/4-20 X 0.75 FLANGED HEX

HEAD SCREW

1/4-20 X 0.75 FLANGED BUTTON HEAD

HEX DRIVE SCREW

1/4-20 NYLON INSERT LOCKNUT

1/4 SCREW FLAT WASHER

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 8

3/8-16 X 1 SQUARE NECK

CARRIAGE BOLT

3/8-16 NYLON INSERT LOCKNUT

3/8 SCREW FLAT WASHER

In this step you’ll be mounting the Side Rail Assemblies to the

roof of the van. It is very helpful to have multiple ladders and

someone else to help, but this can be done by one person,

carefully.

Remember that the end with the shorter (20.5”) weldments go

towards the rear of the van. As you set the assembly down on top

of the Foot Brackets, the end of the assembly should line up with

one (1) slot on the Foot Bracket as shown in the diagram below.

Insert your hardware as shown, thread them down, but leave it

loose enough to adjust the Side Rail Assembly.

MOUNTING SIDE RAILS TO ROOF

REAR

FRONT

FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576

We recommend having a second set of hands to help with this

step as well. Start with the Rear Basket and slide it onto the

exposed bayonets on the rear of the rack. Attach using the same

hardware used to assemble the side rails, and use the same

clamping method as before to ensure good alignment. Repeat the

same steps for the Basket Front Weldment.

FRONT

BACK

INSTALLING FRONT AND REAR WELDMENTS

AN EXTRA SET OF FASTENERS IS

INCLUDED FOR THE UPRIGHTS ON

THE FRONT AND REAR WELDMENTS

Indice

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