GBC DELTA Manuale utente
US Version
DELTA LAMINATOR OPERATOR MANUAL
Part Number: 930-116 Rev: - Rev Date: 7-19-04
US Version
©2004 GENERAL BINDING CORPORATION. ALL RIGHTS RESERVED.
Do not duplicate without written permission.
Delta Laminator Operator Manual
© 2004 General Binding Corporation 3
DELTA
Laminating Machine
OPERATOR MANUAL
Operator Manual Delta Laminator
4 © 2004 General Binding Corporation
Table of Contents
1. SAFETY NOTICES............................................................................................................................................7
1.1 SAFETY NOTICES – COMPLETE MACHINE..............................................................................................7
1.2 SAFETY NOTICES – LOADING A STACK OF PAPER...............................................................................9
1.3 SAFETY NOTICES – FEEDER HEAD HANDLING....................................................................................10
1.4 SAFETY NOTICES – IN-FEED WHEELS AND GATE ADJUSTMENT......................................................12
1.5 SAFETY NOTICES – ADJUSTABLE GUIDE PLATES ADJUSTMENT.....................................................13
1.6 SAFETY NOTICES – LAMINATING AND PRESSURE ROLLERS ZONE ................................................14
1.7 SAFETY NOTICES – DECURLING BAR ADJUSTMENT..........................................................................16
1.8 SAFETY NOTICES – SNAPPING ROLLER ZONE....................................................................................16
1.9 SAFETY NOTICES – TWIN KNIFE............................................................................................................19
1.10 SAFETY NOTICES – MACHINE CLEANING.........................................................................................20
1.11 SAFETY NOTICES – SERVICE AND MAINTENANCE ELECTRICAL AND CONTROL SYSTEMS....20
2. WARRANTY....................................................................................................................................................21
3. MACHINE TECHNICAL SPECIFICATIONS, DIMENSIONS, AND WEIGHTS...............................................22
3.1 MACHINE TECHNICAL SPECIFICATIONS...............................................................................................22
3.2 MACHINE MAIN DIMENSIONS AND WEIGHTS.......................................................................................23
3.3 DIMENSIONS AND WEIGHT OF MACHINE WITH TRANSPORT PALLET .............................................23
4. MACHINE CONTROLS...................................................................................................................................24
4.1 CONTROL PANEL......................................................................................................................................24
4.2 MACHINE CONTROL DISPLAY.................................................................................................................26
5. MACHINE OPERATION..................................................................................................................................31
5.1 LOADING PAPER AND FILM.....................................................................................................................31
5.2 FILM ROLL POSITION ADJUSTMENT ON UNWINDING SHAFT ............................................................34
5.3 LAMINATING ROLL HEATING...................................................................................................................35
5.4 PRESSURE MECHANISM .........................................................................................................................35
6. SOLUTIONS FOR LAMINATING PROCESS PROBLEMS............................................................................36
7. FEEDER – OPERATION AND ADJUSTMENT...............................................................................................39
7.1 FEEDER DESCRIPTION............................................................................................................................39
7.2 SHEET OVERLAP ADJUSTMENT.............................................................................................................39
7.3 SIDE GUIDES.............................................................................................................................................40
7.4 FRONT LOADING.......................................................................................................................................41
7.5 STACK POSITION......................................................................................................................................42
8. FEEDER HEAD...............................................................................................................................................43
8.1 FEEDER HEAD POSITIONING..................................................................................................................43
8.2 FEEDER HEAD ADJUSTMENT.................................................................................................................43
8.3 MINIMUM SHEET SIZE FEEDING.............................................................................................................45
8.4 SHEET FEEDING PROBLEMS..................................................................................................................45
8.5 FEEDER HEAD PROTECTION AGAINST FEEDER DAMAGE.................................................................45
9. GATE I AND IN-FEED ROLLER MECHANISM..............................................................................................46
9.1 GATE I FUNCTION.....................................................................................................................................46
9.2 IN-FEED ROLLER MECHANISM...............................................................................................................47
10. GATE II........................................................................................................................................................53
11. ADJUSTABLE GUIDE PLATES..................................................................................................................53
12. BECKER T4.25 DSK AIR COMPRESSOR.................................................................................................54
13. SEPARATOR..............................................................................................................................................55
13.1 DECURLING BAR ..................................................................................................................................55
13.2 CHANGING DECURLING BAR RADIUS...............................................................................................56
13.3 PULL ROLLERS.....................................................................................................................................57
13.4 TWIN KNIVES.........................................................................................................................................59
13.5 SNAPPING MECHANISM......................................................................................................................62
14. STACKING TABLE .....................................................................................................................................64
14.1 STACKING TABLE DESCRIPTION .......................................................................................................64
14.2 STACKING TABLE POSITION ADJUSTMENT .....................................................................................64
Delta Laminator Operator Manual
© 2004 General Binding Corporation 5
15. MACHINE TRANSPORTATION.................................................................................................................65
16. MACHINE INSTALLATION.........................................................................................................................66
16.1 PREPARE BEFORE INSTALLATION....................................................................................................66
16.2 ELECTRICAL INSTALLATION REQUIREMENT...................................................................................66
16.3 BECKER AIR COMPRESSOR...............................................................................................................66
16.4 MACHINE LOCATION............................................................................................................................66
16.5 FLOOR REQUIREMENTS .....................................................................................................................66
Delta Laminator Operator Manual
© 2004 General Binding Corporation 7
1. SAFETY NOTICES
1.1 SAFETY NOTICES – COMPLETE MACHINE
The following safety notices pertain to the operation of the machine.
WARNING
Obey the following precautions. Failure to do so can result in severe personal injury or damage the
machine.
•All machine covers must be installed and closed when operating the machine. If all the covers
are not installed or the safety switches do not function properly, the machine cannot be started
or used.
•Never clean any rollers while the machine is in operation. In case it is necessary to turn the
rollers for cleaning or inspection, use only the "SLOW FWD" or "SLOW REV" buttons.
•Use the "SLOW FWD" or "SLOW REV" buttons as follows:
a. Press the "SLOW FWD" or "SLOW REV " button.
b. After releasing the "SLOW FWD" or "SLOW REV" button, wait till the machine stops.
c. Start cleaning the rollers or other operation on the machine only when the machine is
stopped.
CAUTION
Obey the following precautions. Failure to do so could result in minor personal injury or damage the
machine.
•The machine cannot be operated by anyone under the influence of alcohol, drugs or some
medications.
•If the machine operator feels sick or exhausted unexpectedly, the machine must be stopped.
•Check and test all three indicators of safety covers daily. These are:
a. The hinged laminating roller protective cover, snapping rollers movable protective cover,
and movable protective cover (door) of the inner part under the laminating and snap
section.
b. Two emergency stop buttons - one button on the control panel and one button on the
drive side on the feeder.
•Be careful to not bump your head when switching on or off the compressed air or changing the
air pressure on the main air pressure regulator.
•Be careful when you handle paper or work near the tightened web of paper with film. The sharp
edges of the paper can cut.
!
!
Operator Manual Delta Laminator
8 © 2004 General Binding Corporation
Important
•The machine can be operated only by an operator who has been trained appropriately by a
GBC service technician.
•The operator should use the primary and secondary stations to operate the machine. See the
illustration in Section 1.1.1.
•The machine cannot be used for any work other than laminating paper.
•The type of film and paper must comply with the conditions given in Chapter 3, Technical
Specifications.
•The machine has the necessary controllers for providing the laminating function. The controllers
cannot be adjusted or modified otherwise than provided by the manufacturer.
•The machine must be placed on a solid and even surface. The operator's workstation must be
at the same level as the machine.
Note
•Lighting should be adequate for the safe operation of the machine.
1.1.1OPERATOR’S PRIMARY AND SECONDARY STATIONS
Operator’s secondary
station Operator’s primary
station
Operator’s secondary
station
Delta Laminator Operator Manual
© 2004 General Binding Corporation 9
1.2 SAFETY NOTICES – LOADING A STACK OF PAPER
The machine is designed for feeding and laminating paper.
CAUTION
Obey the following precautions. Failure to do so could result in minor personal injury or damage the
machine.
•Never handle the paper stack on the feeder if the machine is in operation.
(Your fingers may get trapped during the automatic motion of the table).
•The paper should be loaded while the table is at the down position. Press the "STACK DOWN"
button to move to the down position. (Otherwise you may get injured by the feeder head).
•Be careful while loading the paper stack on the table in the down position so that you do not hit
your head on the feeder head.
•Move the table into the working position only by pressing and holding the "STACK UP" button.
•When the table moves, do not touch the table or the chain drives.
•Do not work under the table, so that you do not hit your head on the feeder table frame.
•The stack of paper has to be put on the table properly. It has to be pressed to the front guides
and located between the side guides.
Be careful when handling paper!
CAUTION CAUTION
Feeder head Table corner
!
!
!
Operator Manual Delta Laminator
10 © 2004 General Binding Corporation
1.3 SAFETY NOTICES – FEEDER HEAD HANDLING
The feeder head picks up a sheet of paper and loads it into the feeder rollers. It is necessary to change
the position of the feeder head if the sheet size is changed.
CAUTION
Obey the following precautions. Failure to do so could result in minor personal injury or damage the
machine.
•Do not hold on to the feeder head while the machine is in operation. The moving energy of the
suction cups can injure the hands.
•Do not adjust the feeder head if the machine is in operation. The moving energy of the suction
cups can injure your hands. The control buttons are the only exception.
•Do not handle the feeder head if the machine is not at rest. The control buttons are the only
exception.
•To move the feeder head, loosen the clamp on the guide bar using the manual lever. Work
carefully. A fast movement could result in hitting the drive cover.
Manual lever
Hold it here if
you need to
move the head.
!
Delta Laminator Operator Manual
© 2004 General Binding Corporation 11
•To move the feeder head, turn the manual lever counter clockwise to loosen the clamp. Then
move the upper arm continuously along the guide bar. Do not get your fingers near the guide
bar. (The arm could hit the guide bar holder at the limit position).
•Do not put any objects on the top surface of the feeder head.
•Do not remove any covers. (The feeder head solid cover and protective rubber waved element).
•The regulating knobs can be turned even if the machine is running. Only a trained operator can
adjust the machine.
•The operator should wear tight fitting clothes to prevent being pulled into the machine by the
suction cups. Adjustments should be always done with only one hand.
Regulating
knobs
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