Graco PD44 Manuale di istruzioni

313877G

Setup - Operation

PD44

Control Box

Meter, mix and dispense system for precise two-component micro-dispensing of sealants

and adhesives. Not for use in explosive atmospheres.

See page 3 for model information, including maximum

working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

Micrometer PD44 and LRT PD44 Control Box shown

2313877G

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification . . . . . . . . . . . . . . . . . . . . 6

Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PD44 Dispense Valve . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Micrometer and LRT PD44 Only . . . . . . . . . . . . 10

Motor Driven PD44 Only . . . . . . . . . . . . . . . . . . 11

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Dispensing Operation . . . . . . . . . . . . . . . . . . . . . . 13

HMI Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Screen Navigation Diagrams . . . . . . . . . . . . . . 14

Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Posidot Control Screen

(Micrometer PD44 and

LRT PD44 only) . . . . . . . . . . . . . . . . . . . . . 17

Metering Valve Control Screen

(Motor Driven PD44 only) . . . . . . . . . . . . . . 18

Shot Size Screen

(LRT PD44 only) . . . . . . . . . . . . . . . . . . . . . 20

Shot Size Screen

(Motor Driven PD44 Only) . . . . . . . . . . . . . 21

Level 1 Control Screen . . . . . . . . . . . . . . . . . . . 22

Level 2 Control Screen . . . . . . . . . . . . . . . . . . . 23

Purge Timer Screen . . . . . . . . . . . . . . . . . . . . . 25

Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Motor Status Screen

(Motor Driven PD44 only) . . . . . . . . . . . . . . 30

Motor Error Codes Screen

(Motor Driven PD44 Only) . . . . . . . . . . . . . 32

Supervisor Screen

(LRT PD44 Only) . . . . . . . . . . . . . . . . . . . . 33

Supervisor Screen

(Motor Driven PD44 Only) . . . . . . . . . . . . . 34

Supervisor Help Screen

(Motor Driven PD44 Only) . . . . . . . . . . . . . 35

Calibration Screen

(LRT PD44 Only) . . . . . . . . . . . . . . . . . . . . 36

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 38

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Customer Inputs/Outputs . . . . . . . . . . . . . . . . . . . 39

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Micrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Linear Resistive Transducer (LRT) . . . . . . . . . . 42

Motor Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48

Related Manuals

313877G 3

Related Manuals

Models

PD44 Manuals

Part Description

313876 PD44 Dispense Valve Operation - Parts

Feed System Manuals

306565 Air-Driven, Stainless Steel Agitators

307043 Monark®Air Motor

308116 Severe-Duty, UHMWPE/PTFE or PTFE

Packed Stainless Steel Pumps

308167 Low Volume Air Regulators

308168 High Volume Air Regulators

308169 Air Filters, Lubricators and Kits

309306 Air-Operated Husky™Diaphragm Pumps

312376 Stainless Steel Agitator Kit

313526 Check-Mate®Pump Packages

406088 Check-Mate®Ram Packages

PD44 Control Box

Model

Max Air Working

Pressure

psi (MPa, bar) Voltage

Linear Resistive

Transducer (LRT)

100 (0.7, 7) 120/240V,

50/60Hz

Micrometer

100 (0.7, 7) 120/240V,

50/60Hz

Motor Driven

100 (0.7, 7) 120/240V,

50/60Hz

Warnings

4313877G

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back

to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where

applicable.

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

• If this equipment is used with isocyanate material, see additional information on isocyanates in Iso-

cyanate Conditions Section of this manual.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-

tric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

Warnings

313877G 5

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many

solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property

damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent

manufacturer’s warnings.

WARNING

Component Identification

6313877G

Component Identification

Control Boxes

FIG. 1: Micrometer and LRT PD44 Control Box

5 34

11 8

SIGNAL CONNECTION

PG-3

ATANK

LEVEL CONTROLS

PG-4

BTANK

LEVEL CONTROLS

PG-2

CUSTOMER I/O 100V TO250V AC

PG-8

START

MACHINE I/O

PG-1

EXT

LOAD DISP RET

106

VALV E

108 107

SPOOL

105

CYLINDER

AIR

Key:

A Emergency Stop

B Control Power Switch

C Touch Panel

D Alarm Speaker

E Power Input

F Start Options Connection

GCustomI/O

H A Tank Level Controls Connection

J B Tank Level Controls Connection

KMainAirInlet

L Dispense Valve I/O Connection

M Spool Valve Load Connection

N Spool Valve Dispense Connection

P Air Cylinder Extend Connection

R Air Cylinder Retract Connection

S Air Pressure Regulator

T Air Pressure Gauge

AB C HJGFE

KM NPR

Component Identification

313877G 7

FIG. 2: Motor Driven PD44 Control Box

CONTROL POWER

VERIFYINCOMINGVOLTAGE

BEFORE CONNECTING POWER

WITHVOLTAGE SWITCH SETTING

VALVE I/O MOTOR

AUDIO ALARM

START OPTIONS

Key:

A Emergency Stop

B Control Power Switch

C Touch Panel

D Alarm Speaker

E Power Input

F Start Options Connection

H A Tank Level Controls Connection

J B Tank Level Controls Connection

L Dispense Valve I/O Connection

U Motor Connection

BAC

Component Identification

8313877G

PD44 Dispense Valve

See PD44 Operation manual 313876 for detailed dis-

pense valve component identification and instructions.

FIG. 3: PD44 Micrometer Dispense Valve

Grounding

313877G 9

Grounding

This product must be grounded. In the event of an elec-

trical short circuit, grounding reduces the risk of electric

shock by providing an escape wire for the electric cur-

rent.

Grounding plug units: this product is equipped with a

cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet

that is properly installed and grounded in accordance

with all local codes and ordinances.

Hard-wired units: the grounding wire must be used. All

electrical wiring must be done by a qualified electrician

and comply with all local codes and regulations.

Air and fluid hoses: use only electrically conductive

hoses.

Fluid supply container: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded

surface. Do not place the pail on a non-conductive sur-

face, such as paper or cardboard, which interrupts

grounding continuity.

Setup

10 313877G

Setup

Micrometer and LRT PD44 Only

1. Connect air supply to main air inlet on control box.

Air supply must include a shut-off/bleed valve that

bleeds pressure past the shut-off/bleed valve and

an air-water separator/filter.

2. Connect air lines from control box to dispense valve.

Match the number and color codes on the fittings

and connections. See the following table and illus-

tration.

3. Connect Dispense Valve I/O, and Start Options

logic cables. If level controls are installed, connect

Level Controls logic cables.

4. Adjust air pressure regulator to 80 psi (0.6 MPa,

6bar).

5. Perform Setup procedure for dispense valve and

feed system components. See Related Manuals on

page 3.

Connection

Color

Connection

Description

Red Extend

Blue Retract

Yellow Dispense

Green Reload

5 34

11 8

SIGNAL CONNECTION

PG-3

ATANK

LEVEL CONTROLS

PG-4

BTANK

LEVEL CONTROLS

PG-2

CUSTOMERI/O 100V TO 250V AC

PG-8

START

MACHINE I/O

PG-1

EXT

LOAD DISP RET

106

VALV E

108 107

SPOOL

105

CYLINDER

AIR

5 34

11 8

SIGNAL CONNECTION

PG-3

ATANK

LEVEL CONTROLS

PG-4

BTANK

LEVEL CONTROLS

PG-2

CUSTOMERI/O 100V TO250V AC

PG-8

START

MACHINE I/O

PG-1

EXT

LOAD DISP RET

106

VALV E

108 107

SPOOL

105

CYLINDER

AIR

NOTICE

Feed system and main logic control system must

use separate air supplies.

5 34

11 8

SIGNAL CONNECTION

PG-3

ATANK

LEVEL CONTROLS

PG-4

BTANK

LEVEL CONTROLS

PG-2

CUSTOMERI/O 100V TO 250V AC

PG-8

START

MACHINE I/O

PG-1

EXT

LOAD DISP RET

106

VALV E

108 107

SPOOL

105

CYLINDER

AIR

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