Grundfos CIM 500 Manuale utente

CIM 500 Ethernet module

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

English (GB)

English (GB) Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions

describe the Grundfos CIM 500 Ethernet module.

Sections 1-3 provide the information necessary to be

able to install and start up the product in a safe way.

Sections 4-8 provide important information about

operating the product as well as information about

fault finding, technical data and disposal of the

product.

CONTENTS

Page

1. General information

1.1 Hazard statements

The symbols and hazard statements below may

appear in Grundfos installation and operating

instructions, safety instructions and service

instructions.

The hazard statements are structured in the

following way:

1.2 Notes

The symbols and notes below may appear in

Grundfos installation and operating instructions,

safety instructions and service instructions.

1. General information 2

1.1 Hazard statements 2

1.2 Notes 2

2. Applications 3

2.1 Abbreviations 3

2.2 CIM 500 Ethernet module 4

3. Installation 4

3.1 Security 4

3.2 Connecting the Ethernet cable 5

3.3 Selection of Industrial Ethernet protocol 6

3.4 Setting up the IP addresses 6

3.5 Connection to the webserver 7

4. Status LEDs 8

5. Data activity and link LEDs 9

6. Fault finding 10

6.1 PROFINET IO 10

6.2 Modbus TCP or BACnet IP 11

6.3 EtherNet/IP 12

6.4 GRM IP 13

7. Technical data 14

7.1 PROFINET technical specifications 14

7.2 Modbus TCP technical specifications 15

7.3 BACnet IP technical specifications 15

7.4 EtherNet/IP technical specifications 16

8. Disposal 16

Read this document before installing the

product. Installation and operation must

comply with local regulations and accepted

codes of good practice.

DANGER

Indicates a hazardous situation which, if

not avoided, will result in death or serious

personal injury.

WARNING

Indicates a hazardous situation which, if

not avoided, could result in death or

serious personal injury.

CAUTION

Indicates a hazardous situation which, if

not avoided, could result in minor or

moderate personal injury.

SIGNAL WORD

Description of hazard

Consequence of ignoring the warning.

- Action to avoid the hazard.

Observe these instructions for

explosion-proof products.

A blue or grey circle with a white graphical

symbol indicates that an action must be

taken.

A red or grey circle with a diagonal bar,

possibly with a black graphical symbol,

indicates that an action must not be taken

or must be stopped.

If these instructions are not observed, it

may result in malfunction or damage to the

equipment.

Tips and advice that make the work easier.

English (GB)

2. Applications

The CIM 500 Ethernet module enables data

transmission between an Industrial Ethernet network

and a Grundfos product.

The module supports various Industrial Ethernet

protocols. See section 3.3 Selection of Industrial

Ethernet protocol.

The module is fitted in the product to be

communicated with, in a CIU 500 or in an E-box 500.

Retrofitting of the module is described in the

installation and operating instructions of the

Grundfos product.

Configuration is done via the built-in webserver,

using a standard web browser on a PC.

You can download the specific functional profile for

the product in question from Grundfos Product

Center.

2.1 Abbreviations

APDU Application Protocol Data Unit.

ARP

Address Resolution Protocol.

Translates IP addresses to MAC

addresses.

CAT5 Ethernet cable type with four

twisted-pair cables.

CAT5e Enhanced CAT5 cable with better

performance.

CAT6

Ethernet cable compatible with CAT5

and CAT5e, and with very high

performance.

CIM Communication Interface Module.

CIU Communication Interface Unit.

DHCP

Dynamic Host Configuration Protocol.

Used to configure network devices so

that they can communicate via an IP

network.

DNS Domain Name System. Used to resolve

host names to IP addresses.

E-box

Extension Box.

Used as a communication interface

between a Grundfos product and a

fieldbus.

GENIpro

Grundfos Electronics Network

Intercommunication protocol

Proprietary Grundfos fieldbus protocol.

GiC Grundfos iSOLUTIONS Cloud

GND Ground.

GRM Grundfos Remote Management.

HTTP

Hyper Text Transfer Protocol. The

protocol commonly used to navigate the

world wide web.

IANA Internet Assigned Numbers Authority.

IP Internet Protocol.

LED Light-emitting diode.

MAC Media Access Control. Unique address

for a piece of hardware.

MDI Medium Dependent Interface.

Ping

Packet InterNet Groper. A software

utility that tests connectivity between

two TCP/IP hosts.

PLC Programmable Logic Controller.

RJ45

Registered Jack #45, also called 8P8C

modular connector type. Connects four

twisted-pair cables. Most common

Ethernet connector type.

SELV Separated or Safety Extra-Low Voltage.

SELV-E Separated or Safety Extra-Low Voltage

with earth.

TCP

Transmission Control Protocol. Protocol

for Internet communication and

Industrial Ethernet communication.

UDP User Datagram Protocol

URL Uniform Resource Locator. The IP

address used to connect to a server.

VPN Virtual Private Networks.

English (GB)

2.2 CIM 500 Ethernet module

Fig. 1 CIM 500 Ethernet module

3. Installation

Fig. 2 QR code for the CIU quick guide

3.1 Security

Grundfos connected products must be behind a

firewall or connected to a private network.

If a firewall or private network is not in place, the

Grundfos product may be subject to a cyber-security

risk and becomes vulnerable to an attack or

compromise.

Follow the highly recommended configuration

requirements below. If in doubt, consult an IT

Infrastructure Specialist.

3.1.1 CIM 500

CIM 500 is a traditional network-connected device

and must be placed on a private network behind a

firewall. It must not be connected directly to the

Internet. Also, no TCP/IP ports must be forwarded to

the product. If you need remote access to the device,

you must use technologies such as Virtual Private

Networks (VPNs) to ensure a secured connection.

Consider contacting an IT Infrastructure Specialist to

establish such a solution.

For CIM 500 in mode 4, GRM IP (Grundfos Remote

Management) the firewall must accept connections

initialised by the Grundfos product to the Internet

only (outgoing connections).

Fig. 3 Secure connectivity for CIM 500

TM05 7431 1013

Pos. Designation Description

1ETH1

Industrial Ethernet RJ45

connector 1

2ETH2

Industrial Ethernet RJ45

connector 2

3DATA1

Data activity LED for

RJ45 connector 1

4LINK1

Link LED for RJ45

connector 1

5DATA2

Data activity LED for

RJ45 connector 2

6LINK2

Link LED for RJ45

connector 2

7LED1

Red and green status

LED for the selected

Ethernet protocol

8LED2

Red and green LED for

internal communication

between CIM 500 and

the Grundfos product

9SW1

Rotary switch for

selection of Industrial

Ethernet protocol

345678

WARNING

Electric shock

Death or serious personal injury

- Only connect CIM 500 to SELV or

SELV-E circuits.

TM07 4226 1119

Grundfos

device Firewall

Internet

English (GB)

3.2 Connecting the Ethernet cable

Use RJ45 plugs and an Ethernet cable. Connect the

cable screen to protective earth at both ends.

Maximum cable length

CIM 500 is designed for flexible network installation.

The built-in two-port switch makes it possible to

daisy chain from product to product without the need

of additional Ethernet switches. The last product in

the chain is only connected to one of the Ethernet

ports. Each Ethernet port has its own MAC address

and CIM 500 has a built-in switch which means that

the cable can run another 100 metres whenever

passing a CIM 500 module.

Fig. 4 Example of Industrial Ethernet network

Fig. 5 Example of Ethernet connection

It is important to connect the cable screen

to protective earth by means of the earth

clamp or in the connector.

For GRM IP communication, ensure that

the network is protected by a firewall.

Speed

[Mbit/s] Cable type Max. cable length

[m/ft]

100/10 CAT5,

CAT5e, CAT6 100/328

TM05 6435 4711

Ethernet

switch

CIM

500

CIM

500

CIM

500

CIM

500

TM05 7480 1013

Pos. Description

1 Industrial Ethernet RJ45 connector 1

2 Industrial Ethernet RJ45 connector 2

3 Earth clamp/GND

English (GB)

3.3 Selection of Industrial Ethernet

protocol

The module has a rotary switch for selection of the

Industrial Ethernet protocol. See fig. 6.

Fig. 6 Selecting the Industrial Ethernet

protocol

3.4 Setting up the IP addresses

The module comes with a fixed webserver IP

address. Via the webserver, this address can be

changed to another fixed value, or a DHCP server

can be selected.

TM05 7481 1013

Pos. Description

0 PROFINET IO, default

1 Modbus TCP

2 BACnet IP

3 EtherNet/IP

GRM IP for Grundfos Remote

Management, requires a contract with

Grundfos.

5 Grundfos iSOLUTIONS Cloud (GiC)

6...E Reserved. LED1 is permanently red to

indicate an invalid configuration.

Resetting to factory settings.

1. Set the rotary switch to this position

2. LED1 starts to flash red and green for

20 seconds to indicate that factory

resetting is about to take place.

3. After 20 seconds, LED1 stops to flash

and factory resetting is initiated.

4. When both LED1 and LED2 switch off,

the resetting is completed. The rotary

switch can be moved to another

position.

If the rotary switch position is changed

when the module is powered on, the

module will restart and use the protocol

associated with the new position.

Default IP

settings used by

webserver

IP address: 192.168.1.100

Subnet mask: 255.255.255.0

Gateway: 192.168.1.1

Device name and

IP settings for

PROFINET IO

The device name is configured

from the webserver or from the

PROFINET IO configuration

tool. The IP address is

automatically assigned by the

PLC. This assigned

PROFINET IP address must

be different from the

webserver's IP address.

IP settings for

Modbus TCP

It can be given a fixed value

via the webserver, or it can use

a DHCP server.

This assigned Modbus TCP

address must be different from

the webserver's IP address.

IP settings for

BACnet IP

It can be given a fixed value

via the webserver, or it can use

a DHCP server. Note that

BACnet IP and the webserver

share the same IP address.

IP settings for

EtherNet/IP

It can be given a fixed value

via the webserver, or it can use

a DHCP server.

This assigned EtherNet/IP

address must be different from

the webserver's IP address.

IP settings for

GRM IP

GRM IP uses DHCP, and the

connected router automatically

assigns an IP address.

English (GB)

3.5 Connection to the webserver

The module can be configured by means of the

built-in webserver. To establish a connection from

a PC to CIM 500, proceed as follows:

1. Connect the PC and the module using an

Ethernet cable. See fig. 7.

2. Configure the Ethernet port of the PC to belong

to the same subnetwork as CIM 500, for example

192.168.1.101, and the subnet mask to

255.255.255.0. See section How to configure an

IP address on your PC using Windows 7 or How

to configure an IP address on your PC using

Windows 10.

3. Open a standard Internet browser and type

192.168.1.100 in the URL field.

4. Log in to the webserver:

Fig. 7 CIM 500 connected to PC via

Ethernet cable

3.5.1 Connection to the webserver using GRM IP

To access the webserver via GRM IP, you need to

connect your PC parallel to the router (RJ45 port 1)

at CIM 500 RJ45 port 2. Look at the router

webserver which address the router assigns to the

CIM 500. Then use this IP address for the webserver

access.

See also sections 3.1 Security and Webserver

configuration.

Fig. 8 CIM 500 connected to PC and

cellular router

User name Default: admin

Password Default: Grundfos

The first time you log in, you must set a

unique password. Only a factory resetting

of CIM 500 can reset the password to

Grundfos.

TM05 6436 4712

You can use both ETH1 and ETH2 to

establish a connection to the webserver.

You can access the webserver while the

selected Industrial Ethernet protocol is

active.

When you select "GRM IP", the connected

router automatically assigns an IP address

to the module via DHCP.

TM07 4565 1919

English (GB)

4. Status LEDs

The module has two status LEDs, see fig. 1:

• LED1: Red and green status LED for Ethernet

communication, fieldbus LED.

• LED2: Red and green status LED for

communication between the module and the

Grundfos product, GENI LED.

LED1, PROFINET IO

LED1, Modbus TCP and BACnet IP

LED1, EtherNet/IP

Status Description

Off The module is switched off.

Flashing green

Wink function. LED flashes

10 times when activated from the

PROFINET master.

Permanently

green

The module is in cyclic data

exchange mode.

Flashing red

(3 Hz, duty

cycle 50 %)

Wrong or missing PROFINET IO

configuration. See section

6.1 PROFINET IO.

Pulsing red

(0.3 Hz, duty

cycle 10 %)

The device name and network

settings are configured, but

connection to master lost.

See section 6.1 PROFINET IO.

Permanently

red

Product is not supported.

See section 6.1 PROFINET IO.

Permanently

red and green

Error in firmware download.

See section 6.1 PROFINET IO.

Flashing red

and green

Resetting to factory settings.

After 20 seconds CIM 500

restarts.

Status Description

Off No Modbus or BACnet

communication, or switched off.

Flashing green Modbus or BACnet

communication active.

Permanently

red

Module configuration fault.

See section 6.2 Modbus TCP or

BACnet IP.

Permanently

red and green

Error in firmware download.

See section 6.2 Modbus TCP or

BACnet IP.

Flashing red

and green

Resetting to factory settings.

After 20 seconds CIM 500

restarts.

Status Description

Off Ethernet Link is not active.

Permanently

green

Ethernet Link is active,

connection is established.

Flashing green Ethernet Link is active,

no connection is established.

Permanently

red

Ethernet Link is active,

IP address conflict is detected.

Flashing red Ethernet Link is active,

any connection is timed out.

English (GB)

LED1, GRM IP

LED2, all fieldbuses

5. Data activity and link LEDs

The module has two connectivity LEDs related to

each RJ45 connector. See fig. 1.

DATA1 and DATA2

These yellow LEDs indicate data traffic for the RJ45

connector in question.

LINK1 and LINK2

These green LEDs show whether the Ethernet cable

is properly connected to the RJ45 connector in

question.

Status Description

Off No GRM IP communication or

switched off.

Flashing green Startup period (120 seconds)

Permanently

green

Communication with the

GRM server is established.

Flashing green

(0.3 Hz)

Data is transmitted to the

GRM server.

Flashing red

• GRM communication lost,

• no communication to the GRM

server, or

• product driver is not loaded

from GRM.

Flashing red

and green

Resetting to factory settings.

After 20 seconds CIM 500

restarts.

Status Description

Off The module is switched off.

Flashing red

No internal communication

between CIM 500 and the

Grundfos product.

Permanently

red

The module does not support the

Grundfos product connected.

Permanently

green

Internal communication between

the module and the Grundfos

product is OK.

Permanently

red and green Memory fault.

During startup, there is a delay of up to five

seconds before the status of LED1 and

LED2 is updated.

Status Description

Off No data communication on

RJ45 connector

Flashing Data communication on

RJ45 connector

On Heavy network traffic

Status Description

Off No Ethernet link on RJ45 connector

On Ethernet link on RJ45 connector is OK

English (GB)

6. Fault finding

6.1 PROFINET IO

You can detect faults in a module by observing the

status of the two status LEDs. See the tables below.

CIM 500 fitted in a Grundfos product or CIM 500

fitted in a CIU 500

Ensure that SW1 is in position "0" to select

PROFINET.

Fault (LED status) Possible cause Remedy

1. Both LEDs remain off when

the power supply is

connected.

a) The module is fitted

incorrectly in the Grundfos

product.

Check that the module is fitted and

connected correctly.

b) The module is defective. Replace the module.

c) CIU 500 is defective. Replace CIU 500.

2. LED1 remains off. a) SW1 is not set correctly. Set the switch to "0".

3. LED2 is flashing red. a) No internal communication

between the module and the

Grundfos product.

Check that the module is fitted

correctly in the Grundfos product.

b) No internal communication

between CIU 500 and the

Grundfos product.

• Check the cable connection

between the Grundfos product

and CIU 500.

• Check that the individual

conductors have been

connected correctly, for

example not reversed.

• Check the power supply to the

Grundfos product.

4. LED2 is permanently red. a) The module does not support

the connected Grundfos

product.

Contact the nearest Grundfos

company.

5. LED1 is permanently red. a) The module does not support

the connected Grundfos

product.

Contact the nearest Grundfos

company.

b) SW1 is in illegal position. Set the switch to "0".

6. LED1 is flashing red, 3 Hz. a) Fault in the PROFINET IO

configuration of the module.

• Restart CIM 500. Use the

RESTART button on the

webserver, or power cycle the

product. See section

PROFINET IO configuration.

• Check that the PROFINET IO

IP address configuration is

correct. Check the device name

in CIM 500 and PROFINET IO

master.

• Check that the right GSDML file

is used.

7. LED1 is pulsing red, 0.3 Hz. a) The connection to the master

is lost.

• Check the cables.

• Check that the master is

running.

8. LED1 is permanently red

and green at the same time.

a) Error in firmware download. Use the webserver to download

the firmware again. See section

Update in the appendix.

9. LED2 is permanently red

and green at the same time.

a) Memory fault. Replace the module.

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