Harmar Mobility AL815CC Istruzioni operative

Truck Lifts

ALCC, AL, ALCC, AL

Installation & Owner’s Manual www.harmar.com | 800-833-0478

AL835

Standard Cab

Truck Lift - Heavy Duty

Capacity: 350 lbs

AL825

Standard Cab

Truck Lift -Performance

Capacity: 210 lbs

AL825CC

Crew Cab

Truck Lift -Heavy Duty

Capacity: 225 lbs

AL815CC

Crew Cab

Truck Lift - Performance

Capacity: 135 lbs

Available for both driver-side

and passenger-side installation

Standard Cab Models: Crew Cab Models

Read and understand this manual thoroughly before

attempting to install or operate the lift. If you have any

questions, please contact your Authorized Harmar Dealer or

Harmar’s Technical Service Department.

P 800-833-0478 | F 866-234-5680 | tech@harmar.com

Dealer Name & Contact Information:

Serial # of Your Lift:

Install Date:

SECTION 1: OWNER

OPERATING YOUR LIFT

Docking Devices ..........................3-4

Loading/Securing .........................5-6

Raising Your Chair / Scooter................7-8

SAFETY & MAINTENANCE 9

SECTION 2: INSTALLER

PREPARATION

Tools Required ............................ 10

Unpacking the Lift ........................ 11

Installation Overview...................... 12

INSTALLATION

Wiring the Vehicle ......................13-15

Installing the Base......................16-19

Post Installation ........................20-21

Installing the Lifting Arm ...............22-23

Installing the Control Box ...............24-26

TROUBLESHOOTING 29

EXPLODED VIEWS & PARTS LISTS

AL815CC...............................30-31

AL825 .................................32-33

AL825CC...............................34-35

AL835 .................................36-37

Power Base - All ........................38-39

Electrical...............................40-41

SECTION 3: WARRANTY

WARRANTY 43

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Table of Contents

Read & Understand this Manual Prior to Installation or Operation. Please read, follow, and fully understand

the installation section of this manual before beginning. Knowing the lift’s adjustments and the tips on

proper installation and operation techniques will save time, energy and avoid possible injury. If you do not

understand any portion of installation or operation, please consult our technical service department or

authorized mobility dealer.

NOTE: The following symbols indicate areas where you should take special care to avoid danger to

individuals or property.

WARNING

Hazardous situation. If not avoided,

could result in serious injury to

installer or user.

CAUTION

Hazardous situation. If not avoided,

could result in serious damage to

property.

AL815CC, AL825, AL825CC, AL835 Hybrid Installation & Owner's Manual 2017 3

TEC00037 2016FEB20 P/N: 630-00053 Rev A

SECTION 1 : OWNER Operating Your Lift

Docking Devices

The Docking Device is the interface

between the lift and the chair or scooter.

Most chairs/ scooters can be lifted either

by the center seat post [Figure 3-1] or the

four-post seat frame. [Figure 3-2]

Any Harmar Docking Device can be used

DD-19

C-Arm

with the truck lift’s double strap hook. Simply remove

the bolt as shown. [Figure 3-3]

The Docking Device may also be left

permanently attached to the lifting arm on the

pick-up truck lift. [Figure 3-4]

[Figure 3-1]

[Figure 3-2]

[Figure 3-3]

[Figure 3-4]

DD-21

Spreader Bar &

Bridles

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SECTION 1 : OWNER

Operating Your Lift

Types of Docking Devices

The Docking Devices shown are two of the most

common and can lift most power chairs and

scooters.However, many other devices are available.

[Figures 4-1 thru 4-5]

Please consult the instructions provided with your

Docking Device or contact our technical service

department to nd the specic device that will work

best for your application.

[Figure 4-1]

[Figure 4-2]

[Figure 4-4]

[Figure 4-5]

[Figure 4-3]

AL815CC, AL825, AL825CC, AL835 Hybrid Installation & Owner's Manual 2017 5

TEC00037 2016FEB20 P/N: 630-00053 Rev A

SECTION 1 : OWNER Operating Your Lift

Loading & Securing

Your Chair / Scooter

Position chair / scooter parallel with vehicle. Press the

‘UP’ button on the remote control to bring the lifting

arm above the side wall of the truck bed. [Figure 5-1]

Lock the wheels of the chair / scooter (if applicable)

and turn the power o.

Press the ‘OUT’ button on the remote control to move

the lifting arm out and around to the parallel position

of the truck. [Figure 5-2]

Use caution when moving the arm out of the truck

bed. Be sure the lifting arm is high enough to clear the

truck bed side wall.

[Figure 5-1]

[Figure 5-2]

CAUTION

Arm Must Clear Truck Bed Wall

Before lowering the lift, be sure that

the lift has completely rotated and

will not collide with the truck.

Press the ‘DOWN’button on the remote control to lower

the lifting arm close enough to the chair or scooter so

that you can attach the Docking Device. [Figure 5-3]

WARNING

Be sure no people, children or

animals are under the payload

before lowering

[Figure 5-3]

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SECTION 1 : OWNER

Operating Your Lift

Some applications may require the seat back be

folded. [Figure 6-1]

Attach the Docking Device specic to your

application. [Figure 6-2]

NOTE: Some applications may leave the Docking

device attached to the lifting hook. Please follow

the instructions provided by your dealer, or call the

technical service department number on the front

cover of this manual.

[Figure 6-1]

Pull the quick pin from the lifting hook. Align the

docking device and lifting hook as indicated. Replace

the quick pin. [Figure 6-3]

[Figure 6-2]

[Figure 6-3]

AL815CC, AL825, AL825CC, AL835 Hybrid Installation & Owner's Manual 2017 7

TEC00037 2016FEB20 P/N: 630-00053 Rev A

SECTION 1 : OWNER Safety & Maintenance

Raising the Chair

Press the ‘UP’ button on the remote control to raise

the chair / scooter. Continue to raise until the bottom

of the chair/ scooter will clear the side wall of the

truck bed. [Figure 7-1]

[Figure 7-1]

CAUTION

Chair/Scooter on Lifting Arm Must

Clear Truck Bed Wall

Before lowering, verify the lift with its

chair/scooter has completely rotated

and will not collide with the truck.

Press the ‘IN’button on the hand remote to rotate the

lifting arm in and over the truck bed side wall. Use

caution while rotating the arm; be sure that the chair/

scooter is high enough so that the wheels clear the

top of the truck bed side. [Figure 7-2]

[Figure 7-2]

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SECTION 1 : OWNER

Operating Your Lift

When the chair/scooter reaches the desired position,

lower the chair/scooter by pressing the‘DOWN’

button on the remote control. [Figure 8-1]

Stop lowering when about ¾ of the chair/scooter’s

weight is on the oor. The best transportation

position for the chair/scooter will be with the lifting

arm holding the chair in position, as well as most of

the chair/scooter resting on the oor of the truck

bed. The lifting straps should remain taut. [Figure8-2]

To unload the chair, follow the steps in reverse, and

reverse the direction of the arrows.

[Figure 8-1]

[Figure 8-2]

CAUTION

Do NOT expose Remote Control to

rain or snow. If remote control is

plugged directly into the lift, remove

hand control after each use and store

it in the cab.

AL815CC, AL825, AL825CC, AL835 Hybrid Installation & Owner's Manual 2017 9

TEC00037 2016FEB20 P/N: 630-00053 Rev A

SECTION 1 : OWNER Safety & Maintenance

Safety & Maintenance

CAUTION

Do NOT operate this lift until your

dealer/installer has clearly instructed

you in its proper operation.

Safety

Your truck lift has been engineered and designed for

years of trouble-free use. However, like all mechanic

equipment, everyday use may result in some parts

becoming damage or worn.

IMPORTANT: Check regularly for any worn, loose

or damaged parts on your lift. If you observe any

issues, do NOT use the lift. Contact your dealer or

installer to make repairs. Failure to act may result

in severe injury.

Use your lift only to load and unload the scooters

and power chairs for which it is designed. Do NOT

add or modify any part of the lift system without

rst contacting the lift manufacturer. Modications

may void any warranties as well as aect the

structural integrity of the lift.

WARNING

Always check the lifting straps

before each use for damage or

wear.

Make sure the vehicle’s parking brake is rmly set

before operating the lift.

Ensure that the lifting strap is secure and taut and that

it points straight down before lifting the scooter or

power chair. Failure to do so could result in the scooter

or chair swinging toward the operator of the vehicle.

When using the lift, keep your hands and feet from

under the scooter or power chair as it is being loaded

and unloaded.

CAUTION

The rotational motor is equipped with

a Manual Override in case of a power

failure. To use override, disconnect

power before removing cap. This

prevents accidental restoration of

power and serious injury.

Ensure that the scooter or chair is rmly sitting on the

vehicle’s oor and is not suspended by the lift. If the

scooter or chair is not rmly on the truck bed oor, it

may move during transportation and cause damage

to the lift, scooter / chair, vehicle, or passengers.

Maintenance

This Truck Lift is designed to be as trouble-free as

possible, but as with any mechanical device, regular

maintenance will help ensure that it continues to oer

reliable and safe use for years to come.

Schedule a preventative maintenance inspection.

Have your dealer inspect the lift at least once a year,

including motors, lift frame, wiring harness, and all

moving parts.

Check for paint chips and touch up bare metal. Use

a good gloss black enamel or lacquer to inhibit rust.

You may need to do this more frequently if your lift is

subject to salt air, road salt, or debris.

Always check lifting straps before use. If you notice any

wear or fraying, do not use the lift. Contact the installer

or dealer for repair. Failure to act may cause damage to

the vehicle or severe injury.

Do not expose hand control units to the weather.

If the cab entry wiring harness is not installed, and

the control is connected directly to the lift, remove

the hand control each time the lift is used; it should

never be exposed to the elements. If your lift did not

include the cab entry wiring harness, contact Harmar’s

technical service department or your dealer / installer

to have one installed.

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SECTION 2 : INSTALLER

Preparation

Professional Installation Recommended

NOTE: The following section is designed for the professional installer. We strongly recommend that a

certied dealer install the lift and instruct the user on correct operation as well as establish a safety and

maintenance schedule.

If you do not understand any portion of installation or operation, please consult our technical service

department or authorized mobility dealer. Do not attempt to install or use this lift with any hesitation or

question. Serious injury or damage can result if proper procedures are not followed.

Read & Understand this Manual Prior to Installation or Operation.

Having an overall understanding of the lift and proper installation techniques will help you save time, energy,

and avoid possible injury.

SOCKET SET

Specically

WRENCH SET

Specically

15/16"

3/4”

9/16'

7/16"

15/16"

7/16”

3/4”

9/16"

ALLEN WRENCH

Specically

1/8”

3/16”

5/16”

#0,#2 FLAT HEAD

SCREWDRIVER

#2 PHILLIPS HEAD

SCREWDRIVER

WIRE CUTTERS NEEDLE NOSE

PLIERS

ELECTRIC DRILL

w/ 3/8" Drill bit

MARKING

IMPLEMENT TAPE MEASURE

Tools Required

Installations may vary to some degree, but below are the basic tools to have on hand

for an Outside Lift installation.

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