Harmar Mobility AL030 Istruzioni operative

Read and understand this manual thoroughly before

attempting to install or operate the lift. If you have any

questions, please contact your Authorized Harmar Dealer or

Harmar’s Technical Service Department.

Dealer Name & Contact Information:

Serial # of Your Lift:

Outside Lifts

Installation & Owner’s Manual www.harmar.com | 800-833-0478

AL030 Power Tote Folding

Manual Wheelchair Lift

Capacity: 100 lbs

AL010/050 Micro

Power Chair / Scooter Lift

Capacity: 135 lbs

AL015 Micro Scooter Lift

Capacity: 100 lbs

AL100 Universal Lift

Capacity: 350 lbs

AL160 Low Prole

Universal Scooter Lift

Capacity: 350 lbs

AL300 Universal

Scooter/Power Chair Lift

Capacity: 350 lbs

AL300RV RV Lift

Scooter/Power Chair Lift

Capacity: 350 lbs

AL500

Universal Power Chair Lift

Capacity: 350 lbs

AL301XL Extra Wide

Universal Power Chair Lift

Capacity: 350 lbs

AL560 Auto Hold Down

Power Chair Lift

Capacity: 350 lbs

AL560XL Automatic

Extra Large Power

Chair Lift

Capacity: 350 lbs

AL570 Auto

Power Chair Lift

Capacity: 350 lbs

AL570 Extra Large

Power Chair Lift

Capacity: 350 lbs

AL580 Power Chair Lift

Capacity: 350 lbs

AL580XL Extra Large

Power Chair Lift

Capacity: 350 lbs

AL585-SEL

Power Chair Lift

Capacity: 250 lbs

AL585-SS

Power Chair Lift

Capacity: 250 lbs

AL100HD Heavy Duty

Scooter Lift

Capacity: 400lbs

AL300HD Heavy Duty Scooter/

Power Chair Lift

Capacity: 400 lbs

AL500HD Heavy Duty

Power Chair Lift

Capacity: 400 lbs

AL301XLHD Extra Wide

Heavy Duty Power Chair Lift

Capacity: 400 lbs

Contents

NOTE: The following symbols indicate areas where you should take

special care to avoid danger to individuals or property.

Section 1: Owner

OPERATING YOUR LIFT

General Operation.................................3

AL010/050 and AL030 Micro Lifts .....6

AL570 & AL570XL Lifts..........................7

Using a Swing-Away..............................8

Manual Override.................................. 10

SAFETY & MAINTENANCE 11

Section 2: Installer

PREPARATION

Tools Required............................................13

Unpacking the Lift.....................................14

Installation Overview ...............................15

INSTALLATION

Wiring the Vehicle .....................................17

Vehicle Hitch................................................19

Hitch Adapters........................................... 20

Lift Installation

Hitch Post Mount ................................ 22

AL030 Bumper Mount...................... 23

Swing-Away .......................................... 24

AL030 Power Tote Ball Mount......... 26

CHAIR PREPARATION 27

Anchor Plate ......................................... 27

U-Bolt Kit................................................ 28

LIFT ADJUSTMENTS

AL015 / AL100 / AL100HD / AL160.. 29

AL010/050 and AL030 .........................31

AL560 & AL560XL................................ 32

AL560 & AL580 Hold-Down Arm... 33

AL570 & AL570XL Chair Plow .......... 34

Dock ‘N’ Lock: AL570 & AL570 XL...35

TROUBLESHOOTING 37

EXPLODED VIEWS

AL030 ...................................................... 39

AL010/050 .............................................. 40

AL015 ........................................................41

AL100 ....................................................... 42

AL160 ....................................................... 43

AL300 ......................................................44

AL300RV................................................. 45

AL301XL .................................................. 46

AL500 ...................................................... 47

AL560 ...................................................... 48

AL560XL ................................................. 49

AL570 ...................................................... 50

AL570XL.................................................. 51

AL580 ...................................................... 52

AL580XL ................................................. 53

AL585SEL................................................ 54

AL585SS.................................................. 55

AL100HD ................................................ 56

AL300HD................................................ 57

AL301XLHD............................................ 58

AL500HD................................................ 59

ELECTRICAL HARDWARE 60

WARRANTY 63

WARNING

Hazardous situation. If not avoided,

could result in serious injury to

installer or user.

CAUTION!

Hazardous situation. If not

avoided, could result in serious

damage to property.

Outside Lifts - Installation & Owner’s Manual 2013

Section 1 : owner Operating Your Lift

GENERAL OPERATION

1. LOWERING THE LIFT

Insert key and switch to ‘ON’ position.Press

‘DOWN’ on toggle switch. The platform will

unfold. Continue to lower until platform reaches

the ground and becomes level. [Figure 3-1]

DO NOT over-lower to the point where the

vehicle begins to rise. This will damage the lift.

IMPORTANT

Positioning the chair properly on the platform is

critical to ensure it is properly locked onto the lift.

Always verify wheels are captured by cradles

or bars. Please consult your dealer on the specics

of your application.

Figure 3-1

Figure 3-2

2. DRIVE CHAIR ONTO PLATFORM.

Drive slowly, stopping when the drive wheels fall

between the platform bars on the side or center

depending on the lift and chair model. [Figure 3-2]

Section 1 : owner

Operating Your Lift

3. SECURING THE CHAIR

Depending on your lift model and the type of securement device it uses, you may

wish to raise the platform halfway, using the ‘UP’ toggle switch, in order to avoid

having to bend over while you attach straps or ip the chair’s armrest out of the way

of the hold-down arm. [Figure 4-1]

x2x2

Figure 4-1

Figure 4-2

4. RAISING THE LIFT

When the chair is secure, use the ‘UP’ toggle

switch to continue raising the lift. Stop when

it reaches the top of travel when you hear the

clutch sound. Twist the key to remove.

[Figure 4-2]

Outside Lifts - Installation & Owner’s Manual 2013

Section 1 : owner Operating Your Lift

Figure 5-1

CAUTION

These are general

instructions. Specics may

vary based on your chair

model and lift combination.

Please follow the specic

instruction suggested by

your dealer.

CAUTION

Always verify the chair or

scooter is held rmly in place

prior to transport.

•Always run the lift fully to the top

for transport. The lift will make a

ratcheting sound which indicates

that all mechanisms are locked and

prepared for travel.

•Never attempt to move the vehicle

without the lift being in the full up or

stowed position. This may damage the lift.

•Drive slowly over rough terrain such as

pot holes, unpaved roads, railroad tracks.

Excessive loads from rough driving will

damage your lift and is not covered by

the warranty.

•If you notice any damage, stop using

the lift immediately. Do not attempt

to transport a chair or scooter with a

compromised lift. Damage to your chair,

lift, vehicle may occur. Take the lift to

your nearest dealer and have it evaluated

prior to further use.

5. UNLOADING THE CHAIR

Insert the key and switch to ‘ON’ position.

Press ‘DOWN’ to lower the lift. Do NOT

continue travel to the point where the

vehicle rises; that will damage the lift.

[Figure 5-1]

Drive the chair o the platform carefully.

When the chair is unloaded, press ‘UP’ and

the platform will automatically fold. (Except

AL010/050 and AL030).

KEEPER PLATE

KEEPER

PLATE

KEEPER

PLATE

Section 1 : owner

Operating Your Lift

AL010/050 AND AL030

MICRO LIFTS

Figure 6-2

Figure 6-1

MICRO LIFTS / FOLDING

AL010/050 and AL030 models require the

platform to be folded and unfolded manually.

The locking mechanism consists of a pin and

keeper plate, which must be disengaged before

unfolding. Simply hold the platform rmly and

lower it approximately 2” to allow the platform to

disengage and unfold. [Figure 6-1]

WARNING

Hold platform rmly

while lowering the lift

to its down position.

To lock in the upright position, lift platform

up before the pin engages the keeper plate.

[Figure 6-2]

WARNING

Hold platform rmly while

raising the lift until the pin has

engaged the keeper plate.

Raise lift 2-3”

to close

Dock ‘N’ Lock

Plow

CLICK

Continueto drive chair

forward until...

Raise lift 2-3”

to close

Dock ‘N’ Lock

Plow

CLICK

Continueto drive chair

forward until...

TESTTEST

SLOWSLOW

Outside Lifts - Installation & Owner’s Manual 2013

Section 1 : owner Operating Your Lift

Figure 7-2

Figure 7-3

Figure 7-1

AL570 & AL570XL

LOADING THE CHAIR

Set chair speed to SLOW. Drive chair forward

carefully until the chair plow engages with the

Dock 'N' Lock [Figure 7-1]

CAUTION

Set chair speed to SLOW and use

extra caution while driving on and

o the platform.

Raise lift 2”-3” to close the Dock

'N' Lock. [Figure 7-2]

TEST SECUREMENT

Raise the lift platform 3”-6” o the

ground. Set the chair speed controller

to slow and attempt to move the chair

in reverse. If successfully locked, the

chair will not move in reverse.

[Figure 7-3]

WARNING

The Dock 'N' Lock MUST be tested

EVERY time you load the chair for

transport. DO NOT attempt to travel

with the chair until you verify that the

chair is fully engaged on the platform.

Failure to do so could result in serious

injury or property damage.

Remove

Safety

Pull

T-Handle

AL105 AL105L

Remove

Safety

Pull

T-Handle

AL105 AL105L

Section 1 : owner

Operating Your Lift

SWINGAWAY

The Swing-Away allows you to easily swing the

installed auto lift away from the back of the

vehicle for convenient access to the trunk or lift

gate. The Swing-Away option can be purchased

from an authorized dealer and added at any time.

NOTE: Two Swing-Away models are available,

a standard AL105 and the lightweight

AL105L . They work basically the same way

but the parts dier slightly as noted in

[Figure 8-3].

Figure 8-2

Figure 8-1

WARNING

NEVER open the Swing-Away

with the chair on the lift.

You will damage the Swing-

Away and the lift. It will

potentially damage the vehicle

and the chair. Any of these

actions will VOID your warranty.

Figure 8-4

Remove

Safety

Pull

T-Handle

AL105 AL105L

Remove

Safety

Pull

T-Handle

AL105 AL105L

Figure 8-3

Figure 8-5

OPENING THE SWINGAWAY

1. Remove Safety Pin [Figure 8-3]

2. Pull T-Handle [Figure 8-4]

• Grasp the lift rmly and swing it out, away

from the vehicle. The Swing-Away can be

opened up to 180 degrees from the closed

position to allow full access to the vehicle’s

cargo area. [Figure 8-5]

WARNING

Open ONLY on Level Ground

Failure to open on level

ground may result in losing

control of the lift, resulting in

personal injury or damage to

property.

Outside Lifts - Installation & Owner’s Manual 2013

Section 1 : owner Operating Your Lift

CLOSING THE SWING AWAY

Close the Swing-Away unit as you would a

car door.

WARNING

Stay clear of the latching

mechanism

Figure 9-1

Figure 9-4

SAFELY CLOSED WRONG

Figure 9-2

Figure 9-3

WARNING

Always install the safety pin.

CAUTION

Verify that the T handle has

fully retracted.

VEHICLE HARNESS

LIFT HARNESS

VEHICLE HARNESS

LIFT HARNESS

REMOVEREMOVE

3/8”3/8”

Turn COUNTER -

CLOCKWISE

to LOWER platform.

Turn CLOCKWISE

to RAISE platform.

Turn COUNTER -

CLOCKWISE

to LOWER platform.

Turn CLOCKWISE

to RAISE platform.

Section 1 : owner

Operating Your Lift

Figure 10-1

Figure 10-2

Figure 10-3

MANUAL OVERRIDE

IMPORTANT!

You MUST unplug the two-connector plug BEFORE

any attempt to use the Manual Override. Failure to

do so result in serious injury.

WARNING

Disconnect power from lift

BEFORE attempting manual

override.

1. Unplug Power to the Lift. [Figure 10-1]

2. Remove the cap on top of the motor cover,

using a coin or key. [Figure 10-2]

3. Insert a 3/8” socket wrench into the

actuator and rotate the Hex Shaft. [Figure 10-3]

Figure 10-4

In the event of a power failure, for example

if your car battery dies, your lift can still

operate using the Manual Override system.

4. Turn COUNTER-CLOCKWISE to LOWER

the platform. [Figure 10-4]

5. Turn CLOCKWISE to RAISE the platform.

[Figure 10-4]

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