Herdstar BinTrac BTB-200 Manuale utente

Operation Manual

Version 2.1 1 Part Number MAN-000008

BTB-200 Batching Breeder Control

Operation Manual

Software Ver 3.25+

Patented

U.S. Patent No. 7,980,129, Patent No. 8,581,122, Patent No. 8,853,566

U.S. Patent No. 9,310,243, Patent No. 9,651,413, Patent No. 10,082,421

Canada Patent No. 2,822,294

Korea Patent No. 1900521

Operation Manual 
 
Version 2.1 2 Part Number MAN-000008 
 
1400 Madison Avenue Suite 504, Mankato, MN 56001 
PH: 507-344-8005 FAX: 507-344-8009 
www.herdstar.com 
 
 
Table of Contents
Overview...........................................................................................................................................................................3 
Components.................................................................................................................................................................3 
Features .......................................................................................................................................................................3 
About This Manual............................................................................................................................................................4 
Configurations .............................................................................................................................................................. 4 
System Settings................................................................................................................................................................7 
Accessing the Setup mode...........................................................................................................................................7 
Navigating Setup mode................................................................................................................................................7 
Selecting an Option in Setup mode..............................................................................................................................7 
Options in Setup Mode.................................................................................................................................................7 
Setup and Operation.......................................................................................................................................................12 
Gain-In-Weight (Load Batch Method) ........................................................................................................................12 
Overview................................................................................................................................................................12 
Setup Parameters..................................................................................................................................................13 
System Settings in Setup Mode.............................................................................................................................13 
Startup....................................................................................................................................................................16 
Operation ...............................................................................................................................................................16 
Wiring Diagram ......................................................................................................................................................18 
Loss-In-Weight (Unload Batch Method).....................................................................................................................19 
Overview................................................................................................................................................................19 
Setup Parameters..................................................................................................................................................20 
System Settings in Setup Mode.............................................................................................................................20 
Startup....................................................................................................................................................................23 
Operation ...............................................................................................................................................................23 
Wiring Diagram ......................................................................................................................................................25 
Inventory Bin with Dual Breeder Console Unloads....................................................................................................26 
Overview................................................................................................................................................................26 
Setup Parameters..................................................................................................................................................27 
System Settings in Setup Mode - MASTER ..........................................................................................................27 
System Settings in Setup Mode - REMOTE..........................................................................................................31 
Startup....................................................................................................................................................................33 
Operation ...............................................................................................................................................................33 
Wiring Diagram ......................................................................................................................................................36 
Weigh Bin with Dual Breeder Consoles for Programmed Fill and Batch Configuration.............................................37 
Overview................................................................................................................................................................37 
Setup Parameters..................................................................................................................................................38 
System Settings in Setup Mode - MASTER ..........................................................................................................38 
System Settings in Setup Mode - REMOTE..........................................................................................................42 
Startup....................................................................................................................................................................44 
Operation ...............................................................................................................................................................44 
Wiring Diagram ......................................................................................................................................................47 
Service............................................................................................................................................................................48 
Maintenance and Repair............................................................................................................................................48 
Troubleshooting..........................................................................................................................................................48 
HerdStar BinTrac®Warranty...........................................................................................................................................52 
 
 
 
 
 
 is a trademark of HerdStar, LLC. 
Copyright © 2022 HerdStar, LLC. All rights reserved. 
Printed in the USA 

Operation Manual

Version 2.1 3 Part Number MAN-000008

Thank you for purchasing a BinTrac Breeder Control from HerdStar, LLC.

Overview

Your BinTrac Breeder Control provides a cost-effective way to automatically monitor bin

level and batch a programmed load or unload amount.

Components

A BinTrac Breeder Control system consists of a few basic components:

BinTrac Breeder Control

This is the main unit of the BinTrac Breeder Control system. The BinTrac Breeder Control communicates with the Smart

Summing Box to register the weight of material in the bin. The material

level is computed and displayed on the LED bar graph.

Load Cell Bracket

Four or more load cell brackets allow the BinTrac system to accurately measure the material weight in your bins. The

Smart Summing Box averages the signals from all brackets to minimize errors that could result from voids (holes) in

the material.

Smart Summing Box

A single Smart Summing Box per bin communicates the current reading on the leg brackets to the BinTrac Breeder

Control.

BinTrac Power Supply

This provides the power for the BinTrac Breeder Control. The power supply converts the line voltage to low voltage.

BinTrac Breeder Control Remote Display

A BinTrac Breeder Control Remote Display is a standard BinTrac Breeder Control indicator configured as a Remote

Display to control an additional independent load or unload batching function. A hardwire cable must connect the

Remote Display to the Master BinTrac Breeder Control. Required for dual Breeder Control configurations.

BinTrac Relay and Toggle Switch Kit

An external relay switches high voltage lines that control a conveyor/auger. The toggle switch provides auto/manual

override of the conveyor.

BinTrac Remote Display (Optional)

A BinTrac Remote Display is a standard BinTrac Indicator configured as a Remote Display. A hardwire cable must

connect the Remote Display to the Master BinTrac Breeder Control.

Features

Weight Display

The BinTrac Breeder Control displays the gross weight of the bin and its level.

Batch Run

The BinTrac Breeder Control features a relay to enable a load or unload system for batching a programmed amount.

Fill, Usage, and Batch Log

The BinTrac Breeder Control records the net weight increase of the last four fill events, the current day’s and last four

24-hour usage amounts, and the last ten batch amounts.

Remote Display

A BinTrac Indicator is configured as a Remote Display which will display the same updated weight information from

the host Breeder Indicator.

Operation Manual

Version 2.1 4 Part Number MAN-000008

About This Manual

The BinTrac Breeder Control Operation Manual is divided into a few different sections:

•System Settings –This section covers how to access and navigate the SETUP menu. It gives a basic

overview of what each setting is used for.

•Setup and Operation –This section covers the specific setup and operation instructions for each

configuration that is possible with the BinTrac Breeder Control. Refer to Configurations below to determine

which configuration is appropriate for your scenario.

•Service –This section covers the basic maintenance of the BinTrac Breeder Control system as well as

troubleshooting should problems arise.

Configurations

The BinTrac Breeder Control can be used in different configurations based on your needs. Before beginning the

setup of your system, determine which configuration you will be using. Below is an overview of the four different

configurations of batching. After determining the appropriate configuration, proceed to the portion of the manual for

that specific configuration by using the noted page numbers.

Gain-In-Weight (Load Batch Method)

Pages 12 - 18

The BinTrac Breeder Control System allows the user to select the amount of feed required for the day. The BinTrac

Breeder Control System controls a conveying system to deliver feed from the Inventory Bin to the Weigh Bin. The

Weigh Bin weighs the feed delivered and the BinTrac Breeder Control System stops the delivery when the required

amount of feed has been delivered to the Weigh Bin. In this configuration, the system batches into the weigh bin until

the total weight (gross weight) equals the target batch amount. Feed is then batched from the weigh bin utilizing a

low-level bin sensor (not supplied by HerdStar –consult your dealer for options) or other unload method. The system

features an auto/manual override feature for the auger via an external switch.

Operation Manual

Version 2.1 5 Part Number MAN-000008

Loss-In-Weight (Unload Batch Method)

Pages 19 - 25

The Loss-In-Weight (Unload Batch Method) allows the user to select the target batch amount of feed required for

the day. The BinTrac Breeder Control System will enable the hopper or feed line fill system allowing the feed line

system to transfer the feed into the house until the required amount of feed has been delivered. In this

configuration, this system batches and unloads until the batch target amount is unloaded from the bin. The system

features an auto/manual override feature for the auger via an external switch.

Inventory Bins with Dual Breeder Console Unloads

Pages 26 - 36

Dual Breeder Consoles can be connected to a single inventory bin for programmed batching of two independent

amounts on separate delivery systems. The system can be used for both rooster (Master) and hen (Remote)

feeding by enabling/disabling the appropriate feed delivery system. The system features an auto/manual override

feature for each auger via an external switch.

Operation Manual

Version 2.1 6 Part Number MAN-000008

Weigh Bin with Dual Breeder Consoles for Programmed Fill and Batch

Pages 37 - 47

This configuration provides automated filling and batching of hen feed using a weigh bin. A Remote Breeder

Console provides automated filling of a programmed gross weight amount into a weigh bin. A Master Breeder

Console provides automated loss-in-weight batching of a programmed amount for the hen feeding. There is an

auto/manual override feature for each auger via an external switch.

Operation Manual

Version 2.1 7 Part Number MAN-000008

System Settings

The SETUP mode is used to configure the different settings and parameters of the BinTrac Breeder Control.

Note: If there is no activity for 25 seconds while in SETUP mode, the system will exit SETUP

mode and return to Weight Display mode.

Accessing the Setup mode

1. Press and hold the SELECT button until is displayed, then release.

Segmented display:

Navigating Setup mode

To navigate through the options in SETUP mode, use the or keys to cycle through the

options/parameters. Refer to the SETUP menu flow chart to the right.

Selecting an Option in Setup mode

To select an option/parameter to edit in SETUP mode, you must navigate to the option

you wish to edit using the or keys. Press the SELECT key when you reach the desired option.

**Note: When editing parameters in the setup menu, pressing and holding the or keys

will increase the speed at which the value changes.

Options in Setup Mode

In the SETUP Mode, the four LEDs indicate configuration options as being enabled

(solid on) or disabled (flashing).

GROSS WEIGHT - Configures a BinTrac or Breeder Indicator as a Remote Display

automatically when connected to a Master Breeder Control with

Peripheral Devices enabled.

BATCH AMT - NOT USED

LED (left of RUN) - NOT USED

RUN - Enable communications to Peripheral devices.

Must be enabled when Breeder Control is connected to a Remote

Display device (REMOTE BinTrac or Breeder Control console).

SETUP Menu

Flow Chart

Operation Manual

Version 2.1 8 Part Number MAN-000008

Batch Type

Enables you to set the batch option to LoAd or u.LoAd (unload). LoAd is used when you want material batched into

a bin. Based on the gross weight of the bin, material is batched into the bin until the batched amount equals the gross

amount. u.LoAd is used when you want material batched out of a bin. In this case, the bin is holding a bulk amount of

feed and will batch out the programmed batch amount.

1. Press the SELECT key to enter menu.

2. Use the or keys to select or ..

Segmented display:

Scheduled Cycle

Enables you to define how the system should proceed if a scheduled batch is not completed in 24 hours.

1. Press the SELECT key to enter menu.

2. Use the or keys to select or .

a. On - Batched amount is recorded and batch target is reset to programmed target amount

for start of new batch.

b. Off (default) - Batch amount continues until completed and then new schedule started.

Segmented display:

Rated Value

The average rated output in millivolt/volt (mV/V) of the load cells.

*IMPORTANT –DO NOT change this setting from the default of 3.000 unless otherwise instructed to by

HerdStar.

1. Press the SELECT key to select the desired bin.

2. Use the UPPER key to increase the rated output by 0.001.

3. Use the LOWER key to decrease the rated output by 0.001.

Segmented display:

Operation Manual

Version 2.1 9 Part Number MAN-000008

Load Cell Capacity Value

Sets the total capacity of the system in pounds or kilograms. The total capacity is the sum of all the load cells rated

capacity. This can be calculated by multiplying the capacity of individual load cells by the number of legs on the bin.

Example: A four-legged bin using 5k load cells would result in an L.C.CAP setting of 20000.

Note: When setting up for kilograms, convert the total capacity to kilograms (1 pound = 0.453592 kilograms). Using

the example above, the capacity in kilograms would be 9072.

1. Press the SELECT key to select the desired bin.

2. Use the UPPER key to increase the value.

3. Use the LOWER key to decrease the value.

Segmented Display:

Increment Value

Sets the increment that the bin weight will be rounded to. The reading from a bin

is rounded to the nearest multiple of the increment, using standard rounding rules.

The possible values are: 1, 2, 5, 10, 20, 50, 100, 200, 500, 1., 2.,5.,10.,20., and 50..

Example: If an increment of 10 is selected and the net value of a bin’s weight is

11,314 lbs., the segmented display will read 11310. Refer to Figure 1 for more

examples based on a net weight of 11,314 pounds.

Note: When the increment value is followed by a “.”,the displayed weight

value is then scaled by 10. For example, an increment value of 1. would cause

120462 pounds to show as 12046. on the display. This is required when the

displayed weight will exceed the 5 available digits on the BTB-200.

1. Press the SELECT key to select the desired bin.

2. Use the UPPER key to increase the increment value.

3. Use the LOWER key to decrease the increment value.

Segmented display:

Full Value

Sets the weight of a full bin in pounds or kilograms. This is for calibration of the LED bar graph level. The

value dictates at what net weight the bar graph will display completely full (all 16 LEDs lit).

1. Press the SELECT key to select the desired bin.

2. Use the UPPER key to increase the value.

3. Use the LOWER key to decrease the value.

Segmented display:

incr

Display

11314

11315

11310

11320

11300

100

11300

200

11400

500

11500

1131.

1132.

1130.

10.

1130.

20.

1140.

50.

1150.

Figure 1

Operation Manual

Version 2.1 10 Part Number MAN-000008

Zero Value

Sets the weight of the empty bin. This value can also be set in the Operation Settings. This is used to compensate for

the empty weight of the bin to give an accurate value for the net weight of the material inside the bin.

Example: A bin weighs 1,200 lbs. empty. By setting the zero value to 1200, the BinTrac Breeder Control calculates

the material weight as the total weight less the zero-weight value.

Note: If the bin was zeroed on the Breeder Control by pressing and holding the UPPER and LOWER keys (see

Page 16 –Startup step 5), this field will display the automatically calculated amount.

1. Press the SELECT key to select the desired bin.

2. Use the UPPER key to increase the value.

3. Use the LOWER key to decrease the value.

Segmented display:

Year

Sets the current year.

Segmented display:

Month

Sets the current month.

Segmented display:

Date

Sets the current date.

Segmented display:

Hour

Sets the current hour in 24-hour format.

Segmented display:

Minute

Sets the current minute

Segmented display:

Indice

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