ICS Auto Sentry Petro Manuale utente

Defining theWorld of CarWashTechnology

Auto Sentry® Petro

Installation Guide - Version 4.1

Information in this manual is subject to change without notice. The example

companies, organizations, products, domain names, email addresses logos,

people, places and events depicted herein are fictitious. No association with any

real company, organization, product, domain name, email address, logo, person,

place or event is intended or should be inferred unless otherwise noted. No part

of this manual may be reproduced or transmitted in any form or by any means,

electronic or mechanical, for any purpose without the express written

permission of Innovative Control Systems, Inc. (ICS)

ICS and its product trademarks in this manual are trademarks of Innovative

Control Systems. All other marks are property of their respective owners.

Innovative Control Systems, Inc.

81 Highland Avenue, Suite 300

Bethlehem, PA 18017

(610) 881-8100

Auto Sentry® Petro - Installation Guide 3Contents

Auto Sentry® Petro - Installation Guide 3 Contents

Contents

Chapter 1: Site Layout 5

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Auto Sentry® Petro Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Auto Sentry® Petro Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Conduit Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Equipment Dimensions, Measurements, and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Recommended and Accepted Grounding Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wire Gauge and Conduit Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Auto Sentry® Petro In-bay Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Auto Sentry® Petro Placement Front and Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Auto Sentry® Petro Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Auto Sentry® Petro Placement Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Auto Sentry Petro Door Swing Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2: Molded Plastic Installation 15

Attaching the Auto Sentry® Petro to the J Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Roto Molded Plastic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Chapter 3: System Wiring 25

Warning Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Auto Sentry® Petro AC Power Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Programming Sonic Sensor for Sense Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Power Wiring Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Control Box Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

In-Bay Controller Wire Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

In-Bay Wiring Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Network Communication Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Chapter 4: Communications Wiring 31

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

System Network Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Chapter 5: Parts Identification 33

Exterior Components (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Power Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Interior Front Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Auto Sentry® Petro - Installation Guide 4 Contents

Interior rear left-side of Auto Sentry® Petro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Interior Rear Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Interior right-side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Roto Molded Auto Sentry® Petro Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Document Change History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Auto Sentry® Petro - Installation Guide 5 Site Layout

CHAPTER 1: Site Layout

Careful planning for the layout of the site will help eliminate possible problems with the startup of

your system. This document is intended to provide instructions to properly install the Auto

Sentry® Petro to ensure continued, reliable system operation.

All site wiring must be performed by a licensed electrician that must comply with all local and

national codes.

Permanent connections to be installed and used in accordance with building/fire codes.

Location

The Auto Sentry® Petro has been designed to operate in an outdoor environment.

The unit itself contains two hinged-panel doors, one on the front and one on the back of the

unit. The Auto Sentry® Petro must be located with enough clearance for the doors to open

easily without obstructions.

The unit must be located so that conduit connections can be easily made and the internal

components can be accessed.

Auto Sentry® Petro Power Requirements

Electrician must provide one 15 Amps @ 120 VAC dedicated circuit to power the unit.

The unit must be properly grounded. See “Grounding” on page 7 for more information.

Auto Sentry® Petro Wiring Guidelines

Run conduit and wires up through the center of the stainless-steel base into the unit.

For an existing site, use a hole saw to drill new conduit holes through stainless steel base if

necessary. File and tape edges of new holes before affixing conduit.

Use wiring ties and wire clamps inside unit to contain wires.

All conduit runs should meet local and national codes. Conduits shall be properly connected

and securely fastened to the boxes with listed conduit hubs, and should be tightened to the

torque specs of the manufacturer.

Auto Sentry® Petro - Installation Guide 6 Site Layout

Conduit Wiring Guidelines

All conduit must be rigid PVC or metal.

High-voltage (AC) and low-voltage (DC) must not be combined in a common conduit, junction

box, or wire trough.

Equipment Dimensions, Measurements, and Ratings

When mounting the unit, minimum clearances must meet local recommended standards.

Dimension Amount Notes

Width 32 1/2” —

Height 55 1/2'' —

Depth 17'' Includes heat exchanger cover panel.

Weight 250 lbs. —

Operating

Temperature Range

-20 °F to 120 °F

-29 °C to 48 °C

—

Frequency 50/60 Hz —

Supply Voltage 120 VAC Intended for permanently connected supply.

Max. Amps. 10 Amps @ 120 VAC

6 Amps @ 240 VAC

—

IPX Rating NEMA 4X Enclosures constructed for either indoor or outdoor use to

provide a degree of protection to personnel against inci-

dental contact with the enclosed equipment; to provide a

degree of protection against falling dirt, rain, sleet, snow,

windblown dust, splashing water, and hose-directed water

from water jets at any direction; and that will be undam-

aged by the external formation of ice on the enclosure.

Including protection against corrosion.

Table 1: Dimensions, Measurements and Ratings

Auto Sentry® Petro - Installation Guide 7 Site Layout

Grounding

The Auto Sentry® Petro and peripheral equipment must be properly grounded.

Recommended and Accepted Grounding Methods

Proper system grounding is an extremely important part of the system installation. Grounds for all

system devices should be wired to the breaker panel ground bus bar which, in turn, should be

grounded to a ground rod. A conduit ground does not provide a sufficient ground. It is

recommended that the neutral and ground bus bars be bonded together when it is not

prohibited by local codes.

The universal ground symbol identifies the grounding terminal located in the upper chamber,

near terminal blocks.

IMPORTANT: Improper grounding will void equipment warranty.

WARNING: Ground wire must be connected to the

ground lug. Failure to properly ground

the unit could result in unit failure and/or

bodily injury.

Auto Sentry® Petro - Installation Guide 8 Site Layout

Wire Gauge and Conduit Size

When planning the orientation of the wiring runs, follow the applicable ICS wiring diagrams and

consider the layout of the components at the site.

To determine conduit size needed, see the Table 2:

½ ¾ 1 1 ¼ 1 ½ 2 2 ½ 3

AWG 14 13 24 39 69 94 154 — —

AWG 12 10 18 29 51 70 114 164 —

AWG 10 6 11 18 32 44 73 104 160

AWG 8 3 5 9 16 22 36 51 79

AWG 6 1 2 6 11 15 26 37 57

AWG 4 1 1 4 7 9 16 22 35

AWG 3 1 1 3 6 8 13 19 29

AWG 2 1 1 3 5 7 11 16 25

AWG 1 1113581218

Table 2: Max. Number of Wires (THHN) in a Given Conduit Size

Auto Sentry® Petro - Installation Guide 9 Site Layout

Auto Sentry® Petro In-bay Layout

Figure 1. Auto Sentry® Petro In-bay Layout

FINISHED TRAFFIC GRADE

LINE

Auto Sentry Petro

RAISED CURB

BOLLARD

SEE NOTE

Minimally 12 Feet

AUTO SENTRY® PETRO

IN-BAY LAYOUT

*** THIS DRAWING IS ONLY INTENDED TO SHOW THE GENERAL LAYOUT AND DIMENSIONS

NECESSARY FOR THE PROPER PLACEMENT OF THE AUTO SENTRY PETRO. ANY DEVIATION

MAY CAUSE DAMAGE TO THE AUTO SENTRY PETRO. ***

THE HEIGHT FROM THE BOTTOM OF THE AUTO

SENTRY TO THE BOTTOM OF ANY CANOPY WILL

BE DETERMINED BY THE CAR WASH, BUT

SHOULD BE ONLY SLIGHTLY GREATER THAN THE

MAXIMUM ALLOWABLE HEIGHT FOR ANY

VEHICLE TO ENTER THE IN-BAY .

CANOPY ABOVE AUTO SENTRY PETRO

NOTE: ICS DOES NOT RECOMMEND AN IDEAL DISTANCE BETWEEN THE

AUTO SENTRY PETRO AND THE ENTRANCE TO THE IN-BAY TUNNEL, BUT

DOES OFFER THE FOLLOWING INFORMATION TO THE IN-BAY OWNER FOR

THEM TO DECIDE WHAT THE APPROPRIATE DISTANCE SHOULD BE FOR

THEIR SITE:

1. THE TYPE OF IN-BAY AUTOMATIC: EACH IN-BAY AUTOMATIC IS

DIFFERENT AND THEY ALL EXPEL DIFFERENT AMOUNTS OF BOTH WATER

AND CHEMICALS, WHICH IF BLOWN ONTO THE AUTO SENTRY PETRO IN

ANY GREAT AMOUNT COULD IMPEDE THE USERS ABILITY TO SEE AND/OR

PROPERLY UTILIZE THE TOUCH SCREEN.

2. THE RELATIVE WIND DIRECTION: IF THE PREVAILING WIND BLOWS

FROM THE AUTO SENTRY PETRO TO THE BAY ENTRANCE, THEN THERE

SHOULD BE ONLY MINOR PROBLEMS FROM BLOW-BACK. IF THE

PREVAILING WIND BLOWS THROUGH THE BAY TOWARDS THE AUTO

SENTRY PETRO THEN THE AUTO SENTRY PETRO WILL BE GREATLY

AFFECTED. IF THE PREVAILING WIND IS PERPENDICULAR TO THE TUNNEL

THERE WILL AGAIN BE MINOR PROBLEMS.

3. DRYER TYPE: THE TYPE OF DRYER USED IN THE WASH WILL ALSO BE A

FACTOR. DRYERS THAT SIMPLY BLOW DOWN THE TUNNEL TOWARDS

THE AUTO SENTRY PETRO WILL FACILITATE THE BUILDUP OF WATER AND

CHEMICALS ON THE AUTO SENTRY PETRO EVEN ON WINDLESS DAYS.

4. BAY DOORS: IF BAY DOORS ARE INSTALLED AND CLOSE BETWEEN

VEHICLES, THEN THERE SHOULD NOT BE ANY PROBLEMS AT ALL AND THE

AUTO SENTRY PETRO CAN BE PLACED AS CLOSE TO THE ENTRANCE AS

POSSIBLE WHILE ALLOWING A SECOND VEHICLE TO PULL UP TO THE

AUTO SENTRY PETRO WITH ENOUGH ROOM FOR THE CUSTOMER TO

OPERATE IT WHILE THE FIRST CAR IS IN THE TUNNEL (MINIMALLY THIS

DISTANCE IS TWELVE FEET FROM THE CENTER OF THE AUTO SENTRY

PETRO TO THE NEAREST OBSTRUCTION).

ALL OF THE ABOVE FACTORS MUST BE TAKEN INTO CONSIDERATION

WHEN DETERMINING THE BEST LOCATION FOR THE AUTO SENTRY PETRO

IN RELATION TO THE ENTRANCE OF THE WASH BAY. AS A GENERAL RULE,

THE FURTHER AWAY THE AUTO SENTRY PETRO IS FROM THE BAY

ENTRANCE, THE BETTER OFF IT WILL BE.

FACE OF BUILDING

THIS DRAWING IS NOT TO SCALE.

Auto Sentry® Petro - Installation Guide 10 Site Layout

Auto Sentry® Petro Placement Front and Side View

Figure 2. Auto Sentry® Petro Placement Front and Side View

MINIMUM 42"

FINAL

TRAFFIC

GRADE

LINE

MINIMUM 42"

xThe face of the Auto Sentry Petro is to be in

line with the front edge of the curbing.

xThe rear wall of the Auto Sentry Petro

should be set at 14" from the front edge of

the curbing.

xCurb Height should be 6".

xThe curbing should have bollards at both

ends to protect the Auto Sentry Petro.

xIf a curb is not poured, a 6"riser canbe

purchased and installed on the grade. The

base of the Auto Sentry Petro will then be

mounted on to the riser.

55 ½

Front

Back

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