INVT EC160 Manuale utente

Elevator Intelligent

Integrated Machine

EC160

INVT Elevator Control Technology (Wuxi) Co.,Ltd.

User manual of EC160 elevator intelligent integrated machine Preface

Preface

EC160 elevator intelligent integrated machine is the new intelligent elevator control system with

drive technology, control technology and network communication technology. Applying advanced

frequency vector control technology, intelligent elevator control technology and network

communication technology, our products integrate drive, control and management of the elevator

to improve the safety and reliability, operation, economy and individual design.

Main features:

¾Integrated design, simple wiring and easy debugging

¾The highest floor: 36th floor Max. speed: 3m/s

¾Direct stop in the principle of distance control, automatic generation of N curves

¾Automatic identification running of low floor station

¾Advanced starting compensation of non-load sensor

¾Synchronous and asynchronous master; static and dynamic self-tuning function

¾Vector control

¾Encoder interface of synchronous and asynchronous master, achieving speed control

and position control with high accuracy

¾CAN serial communication, improving data transmission capacity and enhancing

communication reliability

¾Automatic car position correction, forced deceleration switch monitoring function,

top-hitting and bottom-clashing protection

¾Single-phase AC220V low voltage aid function, low cost

¾LED displaying and operation, compatible manual controller and PC debugging

software

¾Multiple safety protection; meet the standards of EN81 and GB7588

¾EMC meets C3 standards

¾Redundancy safety design

¾Intelligent, network-based control group control, as much as 8

¾Optional 485 communication

If the product is ultimately used for military affairs or manufacture of weapon, it will be listed on the

export control formulated by Foreign Trade Law of the People's Republic of China. Rigorous

review and necessary export formalities are needed when exported.

Our company reserves the right to update the information of our products without notice.

User manual of EC160 elevator intelligent integrated machine Content

Content

Chapter 1 EC160 configuration .................................................................................................... 1

1.1 Hardware configuration............................................................................................. 1

1.2 Standard functions of software.................................................................................. 2

1.3 Optional functions of software................................................................................. 10

Chapter 2 Safety precautions and notices ................................................................................ 12

2.1 Safety marks........................................................................................................... 12

2.2 Reader group.......................................................................................................... 12

2.3 Warning marks........................................................................................................ 12

2.4 Safety precautions .................................................................................................. 13

2.4.1 Unpacking inspection........................................................................................... 13

2.4.2 Disassembly and assembly ................................................................................. 13

2.4.3 Connection precautions ....................................................................................... 13

2.4.4 Running precautions............................................................................................ 14

2.4.5 Maintenance and inspection precautions............................................................. 15

2.4.6 Other precautions ................................................................................................ 15

Chapter 3 Product overview ....................................................................................................... 16

3.1 Model description.................................................................................................... 16

3.2 Name plate ............................................................................................................. 16

3.3 Power selection ...................................................................................................... 16

3.4 Technical specifications .......................................................................................... 17

3.5 Delivery confirmation .............................................................................................. 19

3.6 Digitron displaying and operation instruction .......................................................... 19

3.7 Running environment.............................................................................................. 20

3.7.1 Temperature&humidity ......................................................................................... 20

3.7.2 Altitude................................................................................................................. 20

3.7.3 Other environmental requirements....................................................................... 20

Chapter 4 Installation and wiring................................................................................................ 21

4.1 Dimensions ............................................................................................................. 22

4.1.1 Terminals instruction ............................................................................................ 23

4.2 Terminals of main circuit ......................................................................................... 24

4.2.1 Terminal arrangement .......................................................................................... 24

4.2.2 Function instruction.............................................................................................. 24

4.2.3 Specification of the main circuit leads .................................................................. 25

4.2.4 Configuration precautions.................................................................................... 25

4.2.5 Connection of braking circuit of intelligent integrated machine in main circuit ..... 26

4.2.6 Connection of RBU series energy feedback unit ................................................. 26

4.2.7 Connection of PE terminal ................................................................................... 27

4.3 Terminals of control circuit ...................................................................................... 27

4.3.1 Definition of terminals .......................................................................................... 27

User manual of EC160 elevator intelligent integrated machine Content

4.3.2 Specification of digital input signal ....................................................................... 31

4.3.3 Specification of relay digital output signal ............................................................ 31

4.4 Encoder wiring ........................................................................................................ 31

4.4.1 Encoder wiring of asynchronous master.............................................................. 31

4.4.2 Encoder wiring of synchronous master ................................................................ 31

4.5 System installation and configuration...................................................................... 32

4.5.1 Electrical installation of hoistway.......................................................................... 32

4.5.2 Installation position of hoistway switch................................................................. 33

4.5.3 Connection precautions of peripheral devices ..................................................... 36

4.5.4 CAN communication configuration....................................................................... 36

4.6 Installation guideline to EMC compliance ............................................................... 38

4.6.1 General knowledge of EMC................................................................................. 38

4.6.2 EMC features of inverter...................................................................................... 38

4.6.3 EMC installation guideline.................................................................................... 39

4.6.4 Installation specification ....................................................................................... 40

Chapter 5 Debugging tools ......................................................................................................... 41

5.1 Instruction ............................................................................................................... 41

5.1.1 Main controlling interface..................................................................................... 41

5.1.2 Fault record.......................................................................................................... 41

5.1.3 Parameters setting............................................................................................... 41

5.1.4 Password setting ................................................................................................. 41

5.1.5 System autotuning ............................................................................................... 41

5.1.6 Data management ............................................................................................... 41

5.2 Connection method................................................................................................. 42

5.3 Keys and LED indicator .......................................................................................... 42

5.3.1 Key definition ....................................................................................................... 42

5.3.2 Manual controller and LED indicator.................................................................... 43

5.4 Operation procedure flowchart................................................................................ 43

5.5 Simple manual controller ........................................................................................ 44

5.5.1 Introduction .......................................................................................................... 44

5.5.2 Key instruction ..................................................................................................... 44

5.5.3 LED indicator instruction...................................................................................... 45

5.5.4 Comparison table of digitron word ....................................................................... 45

5.5.5 Operation procedure flowchart............................................................................. 47

5.5.6 Monitoring instruction........................................................................................... 47

5.5.7 Corresponding list of function parameters ........................................................... 49

Chapter 6 Function parameters..................................................................................................... 73

6.1 Original debugging interface................................................................................... 73

6.2 System monitoring .................................................................................................. 73

6.2.1 System monitoring---calling and running state..................................................... 73

6.2.2 System monitoring---random running................................................................... 74

User manual of EC160 elevator intelligent integrated machine Content

6.2.3 System monitoring---drive state ........................................................................... 74

6.2.4 System monitoring---main controller .................................................................... 75

6.2.5 System monitoring---car controller....................................................................... 76

6.3 Fault history record ................................................................................................. 76

6.4 Language selection................................................................................................. 77

6.5 Parameters setting inquiry ...................................................................................... 77

6.5.1 Parameters setting---master drive control............................................................ 78

6.5.2 Parameters setting---speed and deceleration distance........................................ 80

6.5.3 Parameters setting---motor parameters ............................................................... 83

6.5.4 Parameters setting---encoder parameters ........................................................... 85

6.5.5 Parameters setting---running comfortability ......................................................... 88

6.5.6 Parameters setting---elevator protection parameters........................................... 95

6.5.7 Parameters setting---communication setting........................................................ 98

6.5.8 Parameters setting---drive information............................................................... 101

6.5.9 Parameters setting---floor setting....................................................................... 102

6.5.10 Parameters setting---floor displaying setting.................................................... 103

6.5.11 Parameters setting---logic setting of I/O control board ..................................... 107

6.5.12 Parameters setting---logic setting of car control board......................................110

6.5.13 Parameters setting---front door stopping floor ..................................................112

6.5.14 Parameters setting---rear door stopping floor ...................................................115

6.5.15 Parameters setting---front/rear door stopping floor ...........................................116

6.5.16 Parameters setting---parallel and group control setting ....................................117

6.5.17 Parameters setting---time setting......................................................................119

6.5.18 Parameters setting---function setting ............................................................... 124

6.5.19 Parameters setting---calling signal................................................................... 136

6.5.20 Parameters setting---system monitoring .......................................................... 137

6.5.21 Parameters setting---hoistway information....................................................... 139

6.6 Password setting .................................................................................................. 140

6.7 System autotuning ................................................................................................ 140

6.8 Data management ................................................................................................ 140

6.9 System information ............................................................................................... 141

Chapter 7 Running at slow speed ............................................................................................ 142

7.1 Inspection before power on................................................................................... 142

7.1.1 Machinery assembly, inspection and confirmation............................................. 142

7.1.2 Electrical assembly, inspection and confirmation............................................... 142

7.1.3 Inspection of the encoder assembly .................................................................. 143

7.2 Inspection after power on...................................................................................... 144

7.3 Static self-tuning of the synchronous motor .......................................................... 145

7.4 Rotating autotuning of the motor........................................................................... 149

7.5 Inspection running ................................................................................................ 152

Chapter 8 Debugging at fast speed.......................................................................................... 153

User manual of EC160 elevator intelligent integrated machine Content

8.1 Inspection and confirmation of the electrical assembly......................................... 153

8.2 Power on and check ............................................................................................. 153

8.3 Parameter check................................................................................................... 155

8.4 Autotuning of the hoistway position....................................................................... 155

8.5 Autotuning of the hoistway position by the up/down button .................................. 156

8.6 Run at fast speed.................................................................................................. 157

8.7 S Curve adjustment .............................................................................................. 158

8.8 Leveling adjustment.............................................................................................. 158

8.9 Comfortability........................................................................................................ 159

8.9.1 Vector control of the sequence in fast-running................................................... 159

8.9.2 Adjustment of non-weighing compensation starting........................................... 160

8.9.3 Adjustment of the speed loop............................................................................. 160

8.9.4 Adjustment of the current loop ........................................................................... 160

8.9.5 Motor noise ........................................................................................................ 161

8.9.6 Relative parameters........................................................................................... 161

8.9.7 Adjustment of weighing compensation............................................................... 161

Chapter 9 Complete product description ................................................................................ 164

9.1 Instruction of EC-CTB ........................................................................................... 164

9.1.1 Installation dimension ........................................................................................ 164

9.1.2 Interface definition ............................................................................................. 165

9.1.3 DIP instruction.................................................................................................... 165

9.1.4 Settings of configuration .................................................................................... 166

9.2 Instruction of EC-CCB........................................................................................... 166

9.2.1 Installation dimension ........................................................................................ 167

9.2.2 Interface definition ............................................................................................. 167

9.2.3 Car command button and connection of the indicators...................................... 169

9.2.4 Car open button and connection of the indicators.............................................. 169

9.2.5 Car close button and connection of the indicators ............................................. 169

9.3 Instruction of DC-03F............................................................................................ 170

9.3.1 Installation dimension ........................................................................................ 170

9.3.2 Interface definition ............................................................................................. 171

9.3.3 Terminal connection of DC-03F.......................................................................... 172

9.3.4 Parameters setting of DC-03F......................................................................... 172

9.3.5 Function setting of the displaying board............................................................. 172

9.3.6 Displaying table of elevator state ....................................................................... 173

9.3.7 Displaying pictures............................................................................................. 175

9.4 Instruction of MC-GCL .......................................................................................... 176

9.4.1 Installation dimension ........................................................................................ 177

9.4.2 Configuration ..................................................................................................... 177

9.4.3 Specification of the connectors .......................................................................... 178

9.4.4 Electrical specifications...................................................................................... 178

User manual of EC160 elevator intelligent integrated machine Content

9.4.5 Definition of the input/output interface ............................................................... 179

9.4.6 Definition of jumper terminal .............................................................................. 180

9.4.7 Instruction of LED .............................................................................................. 180

9.4.8 Diagram of communication interface.................................................................. 181

9.4.9 Debugging ......................................................................................................... 182

9.4.10 Precautions for separate standby of bias floors ............................................... 191

9.5 Instruction of EC-RDB........................................................................................... 192

9.5.1 Installation dimension ........................................................................................ 192

9.5.2 Configuration ..................................................................................................... 193

9.5.3 Specification of the connectors .......................................................................... 193

9.5.4 Electrical specifications...................................................................................... 193

9.5.5 Definition of the input/output interface ............................................................... 193

9.5.6 Instruction of LED .............................................................................................. 194

9.5.7 Wiring diagram of EC-RDB and peripheral interface ......................................... 195

Chapter 10 Maintenance and hardware diagnosis.................................................................. 196

10.1 Maintenance intervals......................................................................................... 196

10.2 Cooling fan.......................................................................................................... 199

10.3 Capacitors........................................................................................................... 199

10.3.1 Reforming the capacitors................................................................................. 199

10.3.2 Change electrolytic capacitors ......................................................................... 201

10.4 Power cable ........................................................................................................ 201

Chapter 11 Fault code................................................................................................................ 202

Chapter 12 Appendix ................................................................................................................. 219

12.1 10-2-16 binary table............................................................................................ 219

12.2 Definition table .................................................................................................... 219

User manual of EC160 elevator intelligent integrated machine EC160 configuration

Chapter 1 EC160 configuration

1.1 Hardware configuration

No. Name Model Application Qty. Position Remarks

EC160

elevator

intelligent

integrated

machine

To the

actual

use

Motor drive

control and

elevator logic

control

1 for each

elevator

Elevator

control

cabinet

Equipped,

select model

according to

the power and

rated current

2 Manual

controller

EC160-

PAD

For controller

debugging

EC160

elevator

intelligent

integrated

machine

Optional

(compatible

with EC100)

3 Car top

board EC-CTB

For the signal

acquisition in

the car and

door control

1 for each

elevator, the

highest 64-floor

Top of the

car Standard

Instruction

extension

board of

car top

EC-CCB

For calling

button

extension at

the car top

Extend 16 floors

for the 1st board,

20 floors for

additional 1

Control box Standard

Displaying

board in

the car

DC-03F For displaying

in the car

1 for each

elevator Control box Standard

DC-07F

Calling

displaying

board

DC-03F For calling and

floor displaying 1 for each calling Calling box Standard

DC-07F

7 Ethernet

module PA_DP/E Ethernet

monitoring

1 for each

elevator

EC160

integrated

machine

Optional

Group

control

board

MC-GCL

For group

control

communication

1 for each

elevator

Control

cabinet of

the elevator

Optional

User manual of EC160 elevator intelligent integrated machine EC160 configuration

1.2 Standard functions of software

No. Type Function name Function instruction Remarks

System

Direct stop

operation

According to the distance control principle,

generate a running curve Standard

Internal

pre-weighing

compensation

External weighing compensation device is

unnecessary when applying speed loop

and position loop

Standard

3 Autotuning of the

master Static and dynamic autotuning Standard

4 Hoistway height

autotuning

Hoistway information autotuning before first

running, including the height of each floor

and the position of forced DEC switches.

Standard

5 Full selective

In automatic or attendant state, the elevator

will respond to the car command signal and

the up/down calling button signal during

running at the same time. The passengers

at any floor can call the elevator by

recording the up/down calling signal.

Standard

6 Parallel operation

Connect the corresponding CAN

communication wires to realize parallel

operation

Function

selection

7 Real-time clock

management

Real-time clock chip, can work for 3 years

without power Standard

8 Manual operator

LCD operator: Chinese/English menu, can

carry out parameters setting, fault inquiry,

state monitoring and parameters uploading/

downloading; simple operator: unavailable

parameters uploading/downloading

Optional

Protection

OC protection Protect and stop when overcurrent Standard

10 OV protection Protect and stop when overvoltage Standard

11 OL protection Protect and stop when overload Standard

12 OL protection

The elevator will keep opening when the

elevator is overload in non-inspection state

and the buzzer will alarm. Note: Before the

Standard

User manual of EC160 elevator intelligent integrated machine EC160 configuration

No. Type Function name Function instruction Remarks

door lock closes, the overload switch will

act and the elevator opens the door

reversely; after the door lock closes,

overload protection will cancel.

13 Overspeed

protection

Ensure the running speed is in the safe

range. Standard

14 Bus voltage

protection

Protect and stop when bus undervoltage or

overvoltage Standard

15 Phase loss

protection

Protect and stop when input or output

phase loss Standard

To-ground

short-circuit

detection

Inspect U, V and W when powering on Standard

Converting

overheating

protection

Protect and stop when converting module

overheating Standard

Rectification

overheating

protection

Protect and stop when rectification module

overheating Standard

19 Motor overheating

protection

If the thermal protection signal acts, the

elevator will stop and open at the nearest

leveling position. The elevator will begin to

work after the time set by the thermal

protection delay

Standard

20 Opening protection

in non-door area

The system forbids opening in non-door

area Standard

21 Adhesion protection

of the door switch

Protect, open the door at lower limit arrival

when the door switch is adhesive Standard

22 Door beam

protection

In the process of closing, if the door is

blocked, it will open the door

Note: The function RSE will cancel

automatically in fire operation and the SE is

effective (RSE is the front door beam for

the single door operator).

Standard

Indice

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