IPEX CABLINE-CBL PLUG Manuale utente

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Document No.

ASM

09002

Confidential

PEX Inc.

QKE-DFFDE09-04 REV.8

CABLINE®-CBL PLUG

Part No. 20472-#**T-10*

Assembly Manual

3 S15546 November 20, 2015

R.H K.N

2 S15290 July 6, 2015 KNF Tom

1 S12090 February 28, 2012 Y.W E.K

Rev. ECN Date Prepared by Checked by Approved by

CABLINE

CBL PLUG

Assembly Manual

Document No.

ASM

09002

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Confidential

1.目的 (Purpose)：

CABLINE-CBL PLUG において、ケーブルの半田付け手順及び SHELL A, LATCH BAR の組み付け

について明記する。

This manual is to explain the soldering method / process of the CABLINE-CBL PLUG with cable, and

assembly of SHELL A, LATCH BAR.

2.適用コネクタ (Applicable connector)：

Name : CABLINE-CBL PLUG

Parts No. :

Set P/N CABLE ASS’Y 20472-#**T-10*

Discrete P/N

HOUSING ASS’Y 20473-0**T-10*

SHELL A 2618-0**#

LATCH BAR 2619-#**0

3.使用機器等 (Fixtures)：

・パルスヒート (Pulse heater)

・ヒーターチップ (Heater chip)

加圧力 (Pressure) ： 9.8N (1.0kgf)

【Size】板厚 (Thickness) ：0.5mm

幅(Width) ：(30P) 12.2mm , (40P) 16.2mm

・半田バー (Solder bar)

（推奨）φ0.1mm（単芯ヤニ入り半田）の糸半田を使用

(Recommended) φ0.1mm (resin-cored solder) is used.

Positions Length

30P 12.0±0.2

40P 16.0±0.2

・半田コテ (Soldering iron): 50W

4.パルスヒート条件［推奨］ (Recommended pulse heat condition)：

①アイドリング温度 (Idle temp.) 150℃

②1st ヒート設定温度 (1st heat temp.) 220℃

③ 〃立ち上がり時間 ( 〃 rise time) 0.5sec.

④ 〃維持時間 ( 〃 holding time) 3.0sec.

⑤2nd ヒート設定温度 (2nd heat temp.) 300℃

⑥ 〃立ち上がり時間 ( 〃 rise time) 0.5sec.

⑦ 〃維持時間 ( 〃 holding time) 3.0sec.

1st heat 2nd heat

( ℃)

(sec)

③

④

⑥ ⑦

①

②

⑤

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CBL PLUG

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5.作業手順 (Work procedures)：

5-1. 芯線の半田付け (Soldering of center-conductor)

①まず適合ケーブルの端末処理形状を下図の様にして下さい。

The cables have to be fabricated as shown below in advance of soldering.

Discrete

AWG#36

SGC.

abc

#40

#4 2

#4 4

0. 09 0

0. 07 5

0. 06 3 0. 18

0.2 0

0. 21

0. 26

0. 28

0. 33

SG C. D im en sio n

PART NO.

20 47 2- 03 0T -1 0

Po s.

11. 6

0.4

± 0 . 1

1.55

A+2.0

( 3 ～ 7 )

0.5± 0 . 0 5

0.9± 0.05

0.1 MAX.

( 6 ～ 9 )

A+0.8

± 0 . 1

Cut Line

Laminate Tape

Center Conductor

Soldering Coat

Jacket

Outer Conductor

Insulator

φa

φb

0.46

± 0 . 03

φc

φ0. 15

φ0.25

20 47 2- 04 0T -1 0 40 15. 6

20472

030T

20472

CABLINE

CBL PLUG

Assembly Manual

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②コネクタに半田バーをセットする。

Pre-set and locate solder bar at center of connector (HSG ASS’Y).

Fig.1 Set of solder bar

③ケーブルをセットする。

Set the cable.

Fig.2 Set of cable

Solder Bar

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CBL PLUG

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④芯線をパルスヒートにて半田付けする。半田付け状態は、下記 Photo.1 参照。

嵌合側への半田シミだしは 0.15MAX.にて管理願います。（Photo.1 参照）

Center-conductors are soldered with pulse heater. See photo.1 of soldering condition.

Wicking to the mating side is 0.15MAX. (See photo.1)

Photo.1 AWG#42

※万が一、極間が短絡した場合は、再度パルスヒートにて加熱を行って下さい。

製品にダメージを与える恐れがある為、回数は 1回だけです。

これで短絡が直らない場合は、NG 箇所のみ半田コテにて手修正して下さい。

※When solder bridge is appeared between the terminal, try heating again with pulse heater only one time.

If the bridge isn’t repaired, use the soldering iron only a NG point.

半田コテの種類 (Recommended iron) ： UNIX JBC DI 2860 (JAPAN UNIX Co.,Ltd.)

推奨コテ先形状 (Recommended tip shape) ： UNIX JBC 2245-036 (JAPAN UNIX Co.,Ltd.)

半田コテの条件 (Condition of Soldering iron) ： 50W

半田コテ先温度 (Operating temperature) ： 350℃

コテ先当て時間 (Application time of soldering iron) ： 5秒以内 (Within 5sec.)

Recommended tip shape (UNIX JBC 2245-036)

Wicking

0.15MAX.

(0.32 Contact Dimple)

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CBL PLUG

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5-2. Plug Cover 取り扱い注意事項 (Cautions in treating Plug Cover)

Plug Cover はキャリア付きリール状態にて納品されます。

Plug Cover をキャリアから折り取る手順を明記します。

Plug Cover is delivered in the reel with a career.

The following is the method to cut Plug Cover from Career.

①キャリアを金属用はさみ等を用いて下左写真の Cut Line（緑線）にて切断する。

Cut carrier on the cut line of a lower left picture (green line) by a scissors for metal.

②PLUG COVER の中心部を持ち、±45°の範囲で往復させてノッチ部から切り離します。

もし、切り離れない場合は、この往復動作を繰り返して切り離します。

切り離し後はノッチ折り取り部にバリ発生なきことを確認してください。(写真:5)

Hold the center of Plug cover and bend it 45 deg back and forth to cut it from Notch.

When it does not be cut, try again.

After separated, check there is no burr around the cut part.(Photo.5)

Cut Line

Carrier

Photo

. Before cut

Photo

After

cut

Notch

Photo

Cut condition

45°

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CBL PLUG

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Plug Cover ノッチ部状態(Detail of Notch)

注意：下写真（赤矢印）の様に無理やり引っ張るなどして切り離すとバリや変形の原因になります。

Caution: By pulling like a lower photo to cut off by force (Red arrow direction),

burrs and transformation can be caused.

Photo 6. Bottom side view Photo 7. Upper side view

Photo 8. Cut by force (Bad example)

Photo

After

cut

View A View B

Without burr

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CBL PLUG

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5-3. Latch Bar 取り扱い注意事項 (Cautions in treating Latch Bar)

Latch Bar はキャリア付きリール状態にて納品されます。

Latch Bar をキャリアから折り取る手順を明記します。

Latch Bar Plug Cover is delivered in the reel with a career.

The following is the method to cut Latch Bar from Career.

①Latch Bar の端部を持ち、±45°の範囲でキャリアを往復させてノッチ部から切り離します。

もし、切り離せない場合は、この往復動作を繰り返して切り離します。

Hold the end of Latch Bar and bend it 45 deg back and forth to cut it from Notch.

When it does not be cut, try again.

Photo 9. Cut condition

②反対側も同様に、Latch Bar の端部を保持しキャリア側を往復させてノッチ部から切り離します。

切り離し後はノッチ折り取り部にバリ発生なきことを確認してください。(写真:12)

Hold the end of Latch Bar and bend it 45 deg back and forth to cut it from Notch.

After separated, check there is no burr around the cut part. (Photo.12)

Photo 10.Cut condition Photo 11.Cut condition(Bad example)

45°

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CBL PLUG

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Photo 12. After cut

注意：下写真（赤矢印）の様に無理やり引っ張るなどして切り離すとバリや変形の原因になります。

Caution: By pulling like a lower photo to cut off by force (Red arrow direction),

burrs and transformation can be caused.

Photo 13. Cut by force (Bad example)

Without burr

CABLINE

CBL PLUG

Assembly Manual

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Confidential

5-4. LATCH BAR 組み付け (Assembly of LATCH BAR)

Fig.3 の様に LATCH BAR 機構部を HOUSING ASS’Y へ組み付ける。

Latch Bar is placed to specific area on Housing Ass’y. (See Fig.3.)

Fig.3 Assembly of LATCH

※Insulation-tape を必ず付けてください。

※Please make sure to attach Insulation-tape.

Insulation-tape 推奨寸法（Insulation-tape Recommended dimension）

・tape 厚み（tape thickness）： 0.05mm

Positions 30P 40P

A 13.0 17.0

Unit:mm

Insulation-tape 推奨寸法（Insulation-tape Recommended dimension）

(2.70)

Insulation-tape

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