KAM Simple Precision OWD Manuale utente
KAM®OWD®
WATER CUT METER PTB 08 ATEX 1026
TEL +1 713 784 0000
FAX +1 713 784 0001
Email [email protected]
KAM CONTROLS, INC.
3939 Ann Arbor Drive
Houston, Texas 77063 USA
www.KAM.com
User Manual
OWDMANUAL 1114
An ISO 9001 certified company
OWDMANUAL 1114 KAM CONTROLS, INC.
1
TABLE OF CONTENTS
SECTION TITLE PAGE
1Introduction 2
•AvailableModelsandMountingOptions 2
•TheoryofOperation 3
•Features3
•Applications 3
2Specifications 4
•Specications 4
•DimensionalDrawings 5
3Installation 10
•InstallationFlowRequirements 10
•LACTunitinstallation 11
•GeneralDo'sandDon't's 12
•MainLine 13
•FastLoop 16
•Wiring 17
4OWD Operation 21
•HyperterminalSoftware 21
•Calibration 25
•ChangingtheRange 26
•ModbusInterface 26
5Maintenance 27
•Cleaning/Inspection 27
•Troubleshooting 27
•AntennaReplacement 28
APPENDIX A: ModbusRegisters 35
CAUTION:
WheninstallingtheOWD®sensorinapipelinecontainingpetroleumproducts,
petrochemicals,wastewaterswiththepresenceofpressure&temperature,andhigh-pressure
steamrefertothePipelineOperators’"Health,SafetyandEnvironmentalPolicyProcedures"to
ensuresafeinstallation.
KAMCONTROLS,INC.reservestherighttomakechangestothisdocumentwithoutnotice.
OWDMANUAL 1114 KAM CONTROLS, INC.
2
P
INTRODUCTION
AVAILABLE MODELS and MOUNTING OPTIONS
FIG. 1-1 FIG. 1-2
FIG. 1-3
Option3:Fixed-mountOWD®
onadensitometerloop,with
1/2",3/4",1",or2"FNPT
Option 2: Retractable OWD®
on a main pipe
with2"MNPTsealhousing
Option 1: Retractable OWD®
onamainpipewith
2",3",or4"angedsealhousing
Full-opening
Ball Valve
Full-opening
Ball Valve
Q
Q
Q
Q
Q
FIG. 1-4
Option4:2"OWD® owthrough
sensorwithintegrated
KAM®SMS™StaticMixingSpool
Recommended KAM®SMS™
StaticMixingSpool
Recommended KAM®SMS™
StaticMixingSpool
Recommended
KAM®SMS™
StaticMixingSpool
Included
KAM®SMS™
StaticMixing
Spool
OWDMANUAL 1114 KAM CONTROLS, INC.
3
INTRODUCTION CONTINUED
Rugged,easytouseandextremelyaccurate,theKAM®OWD®OilWaterDetectoristheidealinstrumentforcontinu-
ouslymonitoringwaterconcentrationinyourpipeline.ItisdesignedinaccordancewithAPI,ASTM,ISO,EI,UL,and
DINstandardsamongstothers.Especiallyvitalinproductionmanagement,theOWD®sensor lets you maximize oil
productionversusproducedwater.ThesimplicityofdesignandqualityofengineeringemployedintheOWD®sensor
meantherearenomovingparts.Patentedmicrowavesensorsmeasuretheconductivity,dielectric,andboththereal
andimaginarypartofpermittivityoftheuidwithanextremelyhighdegreeofaccuracy,andmeasurementisfully
automaticwithouttheneedforoperatorinterventionorsupervision.TheoutputsignalcanbesenttoFlow
Computers,SCADA,PLC’sortoaCentralControlRoomforloggingordisplayonchartrecordersormonitors.
TheKAM®OWD®sensoralsousesinternalreferencestoautocalibratefordriftcausedbytemperaturechangesof
theelectronics,theagingoftheelectronicscomponents,uidpressure,anduidtemperature.
TheKAM®OWD®owthroughmodelcanbeusedinananalyzer/densitometerloop,forprocessoptimizationwhere
anaccuratedeterminationofwaterconcentrationisimportant,anditisvitaltooptimizingthe
desalinizationprocess.Placedonthedesaltersampleline,oroneachsampleline,theKAM®OWD®owthrough
modelprovidesreal-timeinformationaboutyourdesalterperformance.
Toensurethehighestdegreeofaccuracy,theowmustbehomogenous.InstalledupstreamofyourOWD®
sensor,thepatentedKAM®SMP™StaticMixingPlateorKAM®SMS™StaticMixingSpoolcreateafully
homogenousmixtureinyourpipeline.Inlowvelocitysituations,theuseofaKAMMLMeasurementLoopmay
berequiredinordertocreateahomogenousowformeasurement.Propercalibration,alsokeytocomplete
accuracy,canbeachievedintheeldwiththeKAM®PKFPortableKarlFischerMoistureAnalyzer.
Becauseitcanbeinsertedintoyourpipeortankthrougha2",3",or4"hottap,theOWD®sensorhelpsyouavoid
costlydrainage,theneedforabypassloop,orhavingtocutasectioninthepipe.Allwettedpartsaremachinedfrom
316stainlesssteel.Shaftlengthsfrom1to3feetareavailablewithoff-the-shelflengthscomingin12",24",and36".
Metricandcustomlengthsareavailable.
Range(waterinoil) 0-1% 0–5% 0–10% 0–20% 0–40% 0–100%
Accuracy(atlistedrange)0.01% 0.05% 0.10% 0.20% 0.40% 1.00%
TABLE 1-5 MEASUREMENTCAPABILITIES:CALIBRATEDRANGEANDACCURACIES
NOTE:TheKAMOWDcanbecalibratedtoanyrangebetween0-1%and0-100%.
THEORY OF OPERATION
OWDMANUAL 1114 KAM CONTROLS, INC.
4
SPECIFICATIONS
Media: Crudeoil,renedproductsandchemicals
Material: Wettedparts-316stainlesssteel/titanium(Othermaterialsavailable)
Fluidtemp: To300ºF(149ºC)Hightempmodelavailableto600ºF(315ºC)
Electronicstemp: -40ºFto158ºF(-40ºc to +70ºC)Tempsbelow0ºrequireheattracing
Powerrequirements: 24VDC/1ampat24watts
Accuracy: 1%offullrange**
Repeatability: +/-0.01%
Resolution: +/-0.01%
Minimum water detection: 100 PPM
Outputs: 4–20mA
4-20mAor0–5VDC
Alarm relay
RS232/RS485
HART
Mounting: ½",¾",1"or2"FNPTowthrough
(Othersizes,includingmetric,areavailable)
2"MNPTsealhousing
2",3",or4"angedsealhousing
Pressureratings: ANSI150,300,600,900,1500
Flowconditions: WellmixedinaccordancewithAPIMPMSChapter8,Section2,Table1
Sensordimensions: Ø1.5"x4.5"to14.5"(38mmhx114mmto368mm)dependingonrange
EXenclosures: Sensorelectronics-3"x6"x3"
(76mmx152mmx76mm)
Shaftlength: 12"to36"
(305mmto914.4mm)
Off-the-shelflengthsare12",24",and36"
(609.6mm,762mm,914.4mm,)
PipeSize: ½"to48"(15mmto1200mm)
Weight: from20lbs.(9kg)
*TheKAM®OWD® mustbeinstalledinaccordancewithAPIMPMSChapter8,Section2,Table1.
**Ifentrainedgasisconstant,itseffectisfactoredout.IfentrainedgasisintroducedorremovedafterOWD®
calibrationitwillshiftwatercutmeasurementbyapproximately1-2%forevery1%changeingaslevels.
OWDMANUAL 1114 KAM CONTROLS, INC.
5
SPECIFICATIONS CONTINUED
DIMENSIONAL DRAWINGS 0-100% MODELS
CALCULATING SHAFT LENGTH 0-100% MODELS
D1
Valve
Length
Main Pipe
Pipe OD
Determineminimumshaftlengthforproperinsertioninthepipeline.
Off-the-shelflengthsare12",24",and36".
TABLE 2-2 DIMENSIONS INSERTABLE OWD® SENSOR 0-100%
C
DE
CustomShaft
Lengths
AB
FG
H
FIG. 2-1 INSERTABLE OWD® SENSOR 0–100%
A
B
C
D
E
F
G
H
INCHES
1.48
2.4
4.62
max11.65
2.3
5.7
7
4.6
MM
38
61
117
296
58
145
178
117
ShaftLengthsareavailablein.5"
(12.7mm)increments.
Standardsizesare24",30",36",48",
and60"(609.6mm,762mm,914.4mm,
1219mm,1524mm).
*Sealhousingdimensionsvaryaccordingtoangesizeandpressurerating.11.65"isthemaximumlength
requiredincalculatingshaftlength.
D1
+ ValveLength:
+ PipeODx.5:
+ Sealhousinglength
– Probefactor
= Total/minimumshaftlengthforproper
insertion distance
13"
1"
OWDMANUAL 1114 KAM CONTROLS, INC.
6
SPECIFICATIONS CONTINUED
TABLE 2-4 DIMENSIONS INSERTABLE OWD® SENSOR 0-20%
C
DE
Electronics
Enclosure
CustomShaft
Lengths
AB
FG
H
FIG. 2-3 INSERTABLE OWD® SENSOR 0–20%
A
B
C
D
E
F
G
H
INCHES
1.48
4.4
6.62
max 13
2.3
5.7
7
4.6
MM
38
112
168
330
58
145
178
117
ShaftLengthsareavailablein.5"
(12.7mm)increments.
Standardsizesare24",30",36",48",
and60"(609.6mm,762mm,914.4mm,
1219mm,1524mm).
DIMENSIONAL DRAWINGS 0-20% MODELS
CALCULATING SHAFT LENGTH 0-20% MODELS
*Sealhousingdimensionsvaryaccordingtoangesizeandpressurerating.13"isthemaximumlength
requiredincalculatingshaftlength.
D1
Valve
Length
Main Pipe
Pipe OD
Determineminimumshaftlengthforproperinsertioninthepipeline.
Off-the-shelflengthsare12",24",and36".
D1
+ ValveLength:
+ PipeODx.5:
+ Sealhousinglength
– Probefactor
= Total/minimumshaftlengthforproper
insertion distance
13"
2"
OWDMANUAL 1114 KAM CONTROLS, INC.
7
SPECIFICATIONS CONTINUED
D1
+ ValveLength:
+ PipeODx.5:
+ Sealhousinglength
– Probefactor
= Total/minimumshaftlengthforproper
insertion distance
C
DE
Electronics
Enclosure
CustomShaft
Lengths
AB
FG
H
TABLE 2-6 DIMENSIONS INSERTABLE OWD® SENSOR 0-5%
FIG. 2-5 INSERTABLE OWD® SENSOR 0–5%
A
B
C
D
E
F
G
H
INCHES
1.48
6.4
8.62
max 13
2.3
5.7
7
4.6
MM
38
163
219
330
58
145
178
117
ShaftLengthsareavailablein.5"
(12.7mm)increments.
Standardsizesare24",30",36",48",
and60"(609.6mm,762mm,914.4mm,
1219mm,1524mm).
DIMENSIONAL DRAWINGS 0-5% MODELS
CALCULATING SHAFT LENGTH 0-5% MODELS
D1
Valve
Length
Main Pipe
Pipe OD
13"
3"
Determineminimumshaftlengthforproperinsertioninthepipeline.
Off-the-shelflengthsare12",24",and36".
*Sealhousingdimensionsvaryaccordingtoangesizeandpressurerating.13"isthemaximumlength
requiredincalculatingshaftlength.
OWDMANUAL 1114 KAM CONTROLS, INC.
8
SPECIFICATIONS CONTINUED
FIG 2-7 2" OWD®FLOWTHROUGH SENSOR WITH INTEGRATED KAM® SMS™ STATIC MIXING SPOOL
TABLE 2-8 DIMENSIONS
A
B
C
D
FLANGESIZE
N/A
N/A
N/A
2"150#
2"300#
2"600#
MM
119
184
419 ± 13
533
559
559
INCHES
4.7
7.25
16.5±0.5
21
22
22
A
E
E
B
C
D
2"150#,300#,or600#weld-
neckanges
SS316bothends
2"sch.seamlesspipeSS316
FIG 2-9
SS316½"samplevalvewith
½"pitotprobe
OWDMANUAL 1114 KAM CONTROLS, INC.
9
SPECIFICATIONS CONTINUED
TABLE 2-11 DIMENSIONS
A
B
C
D
E
MM
282
Min.152
Min254
406
691
INCHES
11. 1
Min.6"
Min.10"
Min.16"
27.2
A
E
BC
D
FIG 2-10 1" OWD®0-1% FLOWTHROUGH
1"WNRFFlanges
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