Koehler K19201 Guida
Operation and Instruction Manual
REV C
Koehler Instrument Company, Inc.
1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail: info@koehlerinstrument.com
Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing
K19201
Water Washout Tester
K19201 Water Washout Tester
Operation and Instruction Manual
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K19201 Water Washout Tester
Operation and Instruction Manual
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CERTIFICATE OF CONFORMANCE
Water Washout Tester
K19201
This certificate verifies that part number K19201, Water Washout Tester, was
manufactured in conformance with the applicable standards set forth in this
certification.
Specifications: ASTM D1264
ASTM D4950
IP 215
FTM 791-3252
This unit is tested before it leaves the factory, to ensure total functionality and
compliance to the above specifications and ASTM standards. Test and inspection
records are on file for verification.
Vincent Colantuoni
Product Manager
Koehler Instrument Company
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WEEE Directive Compliance Statement
Background
The goal of the WEEE Directive is to encourage design of environment-friendly products that increase reuse,
recycling and other forms of recovery to reduce waste streams and applies to listed Electronic and Electrical
Equipment (EEE) and Koehler's equipment falls broadly into Appendix 1A; Section 9 Monitoring and Control
Equipment: Measuring, weighing or adjusting appliances for household or as laboratory equipment.
Any associated non-embedded equipment such as Lighting (Saybolt Color) and PCs/Printers also fall under
WEEE. If provided with an order these ancillary items must be WEEE compliant. For these and other reasons
(printer cartridges are regionalized) the equipment must be supplied through a third party supplier in Europe.
The WEEE Directive applies to electrical and electronic equipment falling under the categories set out in Annex
IA provided that the equipment concerned is not part of another type of equipment that does not fall within the
scope of this Directive. Annex IB contains a list of products which fall under the categories set out in Annex IA.
http://eur-lex.europa.eu/LexUriServ/LexUriServ.do?uri=OJ:L:2003:037:0024:0038:en:PDF
We do not qualify for any of the 10 exemption categories.
http://www.dpa-system.dk/en/WEEE/Products/Exemptions
Professional use
For equipment defined for ’professional use’ local authorities have no role to play. Producers and importers are
basically responsible for collection of WEEE recyclables from the professional user and for subsequent
management. A separate statement is given cataloging the items that require separation from the equipment
along with basic information on subsequent processing or recycling prior to disposal of the equipment.
http://www.dpa-system.dk/en/WEEE/Products/Private-or-professional-use
Responsibility for Registration and Annual Reporting:
Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state
and to make annual reports. Koehler declares that this responsibility is born by the importer who is the first level
of the distribution chain and is subject to producer responsibility. We will communicate this in writing to our
distributor/importers in the EU stating they are responsible to satisfy WEEE registration and reporting
requirements in the EU states where they conduct sales activities.
It is illegal to market electrical and electronic equipment covered by producer responsibility without being
registered.
http://www.dpa-system.dk/en/WEEE/Producers/Whoissubjecttoproducerresponsibility
Product Design
Koehler's designs allow for complete disassembly to a modular level which usually allows for standard recycling.
A qualified refrigeration system technician must be consulted when disassembling and de-commissioning any
equipment with refrigeration systems.
Koehler's scientific testing equipment is robustly designed to function over a long service life and are typically
repaired many times over the course of years rather than being replaced. We believe that re-use and
refurbishment is the very best form of re-cycling.
All batteries must be readily removable not soldered in place.
Recycling instructions
In the event that replacement becomes necessary, we will include instructions, particularized to each instrument
that informs the customer of their recycling responsibilities and giving them guidance in doing this. All Koehler
equipment has been placed on the market since 13th August 2005 and so Koehler is defined as a "new WEEE
producer". As such we must provide information on refurbishment, treatment, and re-use.
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Our instrument manual will include this compliance statement and indicate that any collection of materials will be
handled by their authorized distributor. In the event that the distributor is unreachable or is no longer a distributor
for Koehler Instrument, Co., other arrangements may be made including accepting the materials directly.
Recycling is free of charge. Shipping is the responsibility of the end users. Whether shipping to a distributor or to
Koehler directly, safe, properly declared, and labeled packaging and shipping expenses are the sole
responsibility of the end user.
WEEE Marking
Since Koehler products are subject to the WEEE Directive we must display the WEEE symbol shown above in
accordance with European Standard EN 50419 on the equipment. It must be indelible, at least 5mm in height,
and clearly legible. If the equipment is too small the mark must be in the product literature, guarantee certificate,
or on the packaging. Rules on marking are established in section 49 of the WEEE Order.
Koehler Instrument Company, Inc.
c/o RECYCLING
1595 Sycamore, Ave.
Bohemia, NY 11716
As a minimum the following substances, preparations and components have to be removed from any
separately collected WEEE:
- Mercury containing components, such as switches or backlighting lamps (compact fluorescent lamps, CFL),
- Batteries
- Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters (about 4
sq in.),
- Toner cartridges, liquid and pasty, as well as color toner,
- Chlorofluorocarbons (CFC), hydrochlorofluorocarbons (HCFC) or hydrofluorocarbons (HFC), hydrocarbons
(HC)
- Liquid crystal displays (together with their casing where appropriate) of a surface greater than 100 square
centimeters and all those back-lighted with gas discharge lamps,
- External electric cables
- Components containing refractory ceramic fibers as described in Commission Directive 97/69/EC of 5
December 1997 adapting to technical progress Council Directive 67/548/EEC relating to the classification,
packaging and labeling of dangerous substances (2),
- Electrolyte capacitors containing substances of concern (height > 25 mm, diameter > 25 mm or
proportionately similar volume)
2. The following components of WEEE that is separately collected have to be treated as indicated:
- Equipment containing gases that are ozone depleting or have a global warming potential (GWP) above 15,
such as those contained in foams and refrigeration circuits: the gases must be properly extracted and properly
treated. Ozone-depleting gases must be treated in accordance with Regulation (EC) No 2037/2000 of the
European Parliament and of the Council of 29 June 2000 on substances that deplete the ozone layer (4).
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Table of Contents
1Introduction............................................................................................................10
1.1 Koehler’s Commitment to Our Customers .....................................................................................10
1.2 Recommended Publications..........................................................................................................10
1.3 Instrument Specifications...............................................................................................................10
2Safety Information and Warnings.........................................................................10
3Getting Started....................................................................................................... 11
3.1 Packing List....................................................................................................................................11
3.2 Installation Instructions...................................................................................................................12
3.3 Set Up ............................................................................................................................................12
4Descriptions...........................................................................................................13
4.1 Instrument Controls........................................................................................................................13
4.2 Temperature Controller Operation.................................................................................................14
4.3 Timer Controller Operation.............................................................................................................15
5Operation................................................................................................................15
5.1 Verification of Flow Rate................................................................................................................15
5.2 Instrument Operation .....................................................................................................................16
6Maintenance...........................................................................................................17
6.1 Routine Maintenance.....................................................................................................................17
6.2 Bath Cleaning.................................................................................................................................17
6.3 Inner Ball Bearing Replacement....................................................................................................18
7Calibration..............................................................................................................18
7.1 Nozzle Position Calibration............................................................................................................18
7.2 Temperature Calibration ................................................................................................................19
7.3 Rotation Calibration........................................................................................................................19
8Service....................................................................................................................20
9Replacement Parts ................................................................................................20
10 Storage ...................................................................................................................20
11 Warranty.................................................................................................................20
12 Returned Goods Policy.........................................................................................20
Notes............................................................................................................................22
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1 Introduction
The Koehler Water Washout Tester K19201
rotates a lubricated ASTM ball bearing at 600 rpm
while impinging the bearing with a stream of
water at the specified flow rate and temperature.
This manual provides operating instructions for
the K19201 Water Washout Tester, and should
be used in conjunction with applicable standard
test methods.
1.1 Koehler’s Commitment to Our
Customers
Providing quality testing instrumentation and
technical support services for research and
testing laboratories has been our specialty for
more than 50 years. At Koehler, the primary focus
of our business is providing you with the full
support of your laboratory testing needs. Our
products are backed by our staff of technically
knowledgeable, trained specialists who are
experienced in both petroleum products testing
and instrument service to better understand your
requirements and provide you with the best
solutions. You can depend on Koehler for a full
range of accurate and reliable instrumentation as
well as support for your laboratory testing
programs. Please do not hesitate to contact us at
any time with your inquiries about equipment,
tests, or technical support.
Toll Free: 1-800-878-9070 (US only)
Tel: +1 631 589 3800
Fax: +1 631 589 3815
http://www.koehlerinstrument.com
1.2 Recommended Publications
1. American Society for Testing and Materials
(ASTM)
100 Barr Harbor Drive
West Conshohocken, Pennsylvania 19428-
2959, USA
Tel: +1 610 832 9500
Fax: +1 610 832 9555
http://www.astm.org
ASTM Publication:
•ASTM D1264: Standard Test Method for
Determining the Water Washout
Characteristics of Lubricating Greases
•ASTM D4950: Standard Classification
and Specification for Automotive Service
Greases
2. Energy Institute (IP)
61 New Cavendish Street
London, WIM 8AR, United Kingdom
Tel: 44 (0)20 7467 7100
Fax: 44 (0)20 7255 1472
http://www.energyinstpubs.org.uk/
IP Publication:
•IP 215: Determination of Water Washout
Characteristics of Lubricating Grease
3. Federal Test Method (FTM)
FTM Publication:
•FTM 791-3252
1.3 Instrument Specifications
Model:
K19201
Electrical
Requirements:
115-230V, 50/60Hz
Test Temperature:
38°C and 79°C
Temperature Control
Stability:
± 1°F (±0.5°C)
2 Safety Information and Warnings
Safety Considerations. The use of this
equipment may involve hazardous materials and
operations. This manual does not purport to
address all of the safetyproblems associated with
the use of this equipment. It is the responsibility
of any user of this equipment to investigate,
research, and establish appropriate safety and
health practices and determine theapplicability of
regulatory limitations prior to use.
Equipment Modifications and Replacement
Parts. Any modification or alteration of this
equipment from that of factory specifications is
not recommended and voids the manufacturer
warranty, product safety, performance
specifications, and/or certifications whether
specified or implied, and may result in personal
injury and/or property loss. Replacement parts
must be O.E.M. exact replacement equipment.
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