Kunbus PR100073 Manuale utente
User Manual
Gateway EtherCAT
3/31/2022
KUNBUS GmbH Table of Contents
Gateway EtherCAT ii
Table of Contents
1 General Information .................................................................................................................................... 3
1.1 Disclaimer ............................................................................................................................................. 3
1.2 Notes Regarding this User Manual ....................................................................................................... 3
1.3 Validity................................................................................................................................................... 3
1.4 Limitation of Liability.............................................................................................................................. 3
1.5 Customer Service.................................................................................................................................. 4
2 Safe Use ....................................................................................................................................................... 5
2.1 Intended Use......................................................................................................................................... 5
2.2 User....................................................................................................................................................... 5
2.3 Symbols ................................................................................................................................................ 5
2.4 Important safety instructions ................................................................................................................. 6
2.5 Environmental Conditions ..................................................................................................................... 6
3 Overview ...................................................................................................................................................... 8
3.1 Functionality .......................................................................................................................................... 8
3.2 Control Elements................................................................................................................................... 9
3.3 Status LEDs .......................................................................................................................................... 11
4 Installation ................................................................................................................................................... 13
4.1 Preparations for Inteference-free Operation ......................................................................................... 13
4.2 Requirements........................................................................................................................................ 14
4.3 Connecting Gateway Components ....................................................................................................... 15
4.4 Installing a Gateway in the Control Cabinet .......................................................................................... 16
4.5 Connecting a Gateway to the Fieldbus ................................................................................................. 16
4.6 Connecting the Power Supply............................................................................................................... 17
5 Configuration............................................................................................................................................... 18
5.1 Supported Size of Process Data ........................................................................................................... 18
5.2 EtherCAT Configuration ........................................................................................................................ 18
5.3 Standard Objects .................................................................................................................................. 18
5.4 EtherCAT In/Outputs............................................................................................................................. 20
5.5 Check status ......................................................................................................................................... 24
6 Technical Data ............................................................................................................................................. 25
Gateway EtherCAT 3
1 General Information
1.1 Disclaimer
© 2022 KUNBUS GmbH, Denkendorf (Germany)
The contents of this document have been prepared by KUNBUS GmbH with the utmost care. Due
to technical developments, KUNBUS GmbH reserves the right to change or replace the contents
of this document without prior notice. You can always obtain the current version of the user
manual on our homepage: www.kunbus.de
KUNBUS GmbH shall be liable exclusively to the extent specified in General Terms and
Conditions (www.kunbus.de/agb.html).
The contents published in this document are protected by copyright. Any reproduction or use for
the user’s in-house requirements is permitted. Reproduction or use for other purposes is not
permitted without the express, written consent of KUNBUS GmbH. Contraventions shall result in
compensation for damages.
Trademark Protection
KUNBUS is a registered trademark of KUNBUS GmbH
Windows® and Microsoft® are registered trademarks of Microsoft Corp.
EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation
GmbH, Germany.
KUNBUS GmbH
Heerweg 15 C
73770 Denkendorf
Germany
www.kunbus.com
1.2 Notes Regarding this User Manual
This user manual provides important technical information that will enable you as a user to
integrate the Gateways into your applications and systems efficiently, safely and conveniently. It
is intended for trained, qualified personnel, whose sound knowledge in the field of electronic
circuits and expertise of EtherCAT®is assumed.
As an integral part of the product, the information provided here should be kept and made
available to the user.
1.3 Validity
This document describes the application of the KUNBUS Gateway Module with the product
number:
– PR100073, release 00
1.4 Limitation of Liability
Warranty and liability claims will lapse, if:
– the product has been used incorrectly,
General Information
Gateway EtherCAT 4
– the product is damaged due to non-observance of the operating manual,
– damage is caused by inadequately qualified personnel,
– damage is caused by technical modification to the product (e.g. soldering).
1.5 Customer Service
If you have any questions or suggestions concerning this product, please do not hesitate to contact
us:
KUNBUS GmbH
Heerweg 15 C
73770 Denkendorf
Germany
www.kunbus.com
General Information
Gateway EtherCAT 5
2 Safe Use
2.1 Intended Use
The modular gateway component is part of a gateway that can be combined with another
modular gateway component or a RevPi Core/Connect from KUNBUS as required.
The modular gateway component is designed to forward data from a specific protocol to a
controller or other gateway component.
No other purpose is intended. If you do not use the device as intended, damage to property and
personal injury may result.
2.2 User
The Gateway may only be assembled, installed and put into operation by trained, qualified
personnel. Before assembly, it is absolutely essential that this documentation has been read
carefully and understood. Expertise in the following fields is assumed:
– electronic circuits,
– Basic knowledge of EtherCAT,
– work in electrostatic protected areas,
– locally applicable rules and regulations for occupational safety.
2.3 Symbols
The symbols used have the following meaning:
DANGER
Danger
Always observe this information!
There is a safety hazard that can lead to serious injuries and death.
CAUTION
Caution
There is a safety hazard that can result in minor injuries and material damage.
NOTICE
Note
There is a safety hazard that can result in material damage.
Safe Use
Gateway EtherCAT 6
2.4 Important safety instructions
DANGER
Danger of explosion
The modular Gateway component do not meet the requirements of the ATEX directive. Therefore,
they are not suitable for use in potentially explosive environments.
a) Do not use the modular Gateway component in potentially explosive environments.
CAUTION
Electric shock
Switch off all voltages before assembly/disassembly.
a) Failure to observe this warning may result in personal injury.
CAUTION
The devices are „open equipment“ according to the Standard UL61010-2-201.
To fulfill requirements for safe operation with regard to mechanical stability, flame retardation, sta-
bility, and protection against contact, the following alternative types of installation are specified:
a) Installation in a suitable cabinet.
b) Installation in a suitable enclosure.
c) Installation in a suitable equipped, enclosed control room.
NOTICE
Incorrect connection of the power supply
Using an unsuitable power supply can destroy your modules and connected devices.
a) Use a power supply in the approved area for the base modules. The values for this can be
found in the technical data of your base module.
2.5 Environmental Conditions
Operate the device only in an environment that corresponds to the operating conditions in order to
prevent damage.
Suitable environmental conditions are:
Operating temperature -20 °C up to +55 °C
Humidity 93% (non-condensing)
NOTICE
This device is designed for indoor use only.
If you use the device outdoors, it may be destroyed.
a) Use the device indoors only.
Safe Use
Gateway EtherCAT 7
Safe Use
Gateway EtherCAT 8
3 Overview
3.1 Functionality
The KUNBUS Gateway is a protocol converter. It allows communication between networks with
different protocols.
Illustration1: Functionality as a slave
A Gateway consists of 2 gateway components that master one specific protocol each. You can
combine these gateway components as you wish. This design offers you a high degree of flexibility,
since you can exchange the individual gateway components at any time. The following gateway
components are currently available as slaves:
– CANopen
– DeviceNet
– EtherCAT
– EtherNet/IP
– Modbus RTU
– Modbus TCP
– POWERLINK
– PROFIBUS
– PROFINET
– Sercos III
The gateway component for DMX can be operated as a master or slave.
In addition, you can combine the Gateway component with the RevPi Core and the RevPi Connect.
Overview
Gateway EtherCAT 9
3.2 Control Elements
Front view
1
2
Illustration2: Front view
1 Status LEDs
2 Fieldbus connection
two RJ45 sockets for the connection to EtherCAT
Overview
Gateway EtherCAT 10
Top
11
2
Illustration3: Top
1 Interconnect ports
for interconnecting the gateway components.
2 Locking clamps
for securely attaching the gateway component to the DIN rail.
Overview
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