Micro Motion CDM100P Guida rapida

Configuration and Use Manual

MMI-20020944, Rev AB

June 2014

Micro Motion® Compact Density Meters (CDM)

Configuration and Use Manual

Safety messages

Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully

before proceeding to the next step.

Emerson Flow customer service

Email:

•Worldwide: [email protected]

•Asia-Pacific: [email protected]

Telephone:

North and South America Europe and Middle East Asia Pacific

United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727

Canada +1 303-527-5200 The Netherlands +31 (0) 318 495 555 New Zealand 099 128 804

Mexico +41 (0) 41 7686 111 France 0800 917 901 India 800 440 1468

Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682

Brazil +55 15 3413 8000 Italy 8008 77334 China +86 21 2892 9000

Venezuela +58 26 1731 3446 Central & Eastern +41 (0) 41 7686 111 Japan +81 3 5769 6803

Russia/CIS +7 495 981 9811 South Korea +82 2 3438 4600

Egypt 0800 000 0015 Singapore +65 6 777 8211

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudia Arabia 800 844 9564

UAE 800 0444 0684

Contents

Part I Getting Started

Chapter 1 Before you begin ............................................................................................................3

1.1 About this manual ....................................................................................................................... 3

1.2 Model codes and device types ..................................................................................................... 3

1.3 Communications tools and protocols .......................................................................................... 4

1.4 Additional documentation and resources .................................................................................... 5

Chapter 2 Quick start .....................................................................................................................7

2.1 Power up the transmitter .............................................................................................................7

2.2 Check meter status ......................................................................................................................7

2.3 Make a startup connection to the transmitter ..............................................................................8

2.4 Zero the meter ............................................................................................................................ 9

2.4.1 Zero the meter using the display .................................................................................. 9

2.4.2 Zero the meter using ProLink III .................................................................................. 10

2.4.3 Zero the meter using the Field Communicator ............................................................11

Part II Configuration and commissioning

Chapter 3 Introduction to configuration and commissioning ....................................................... 15

3.1 Default values ............................................................................................................................15

3.2 Enable access to the off-line menu of the display ....................................................................... 15

3.3 Disable HART security ................................................................................................................15

3.4 Set the HART lock ...................................................................................................................... 18

3.5 Restore the factory configuration .............................................................................................. 18

Chapter 4 Configure process measurement ..................................................................................21

4.1 Verify the calibration factors ......................................................................................................21

4.1.1 Calibration factors ...................................................................................................... 22

4.2 Configure line density measurement ........................................................................................ 23

4.2.1 Configure Density Measurement Unit ................................................................................23

4.2.2 Configure Density Damping ............................................................................................ 25

4.2.3 Configure Density Cutoff ................................................................................................ 26

4.2.4 Configure two-phase flow parameters ........................................................................ 26

4.3 Configure temperature measurement .......................................................................................28

4.3.1 Configure Temperature Measurement Unit ........................................................................ 28

4.3.2 Configure Temperature Damping .....................................................................................29

4.3.3 Configure Temperature Input .......................................................................................... 30

4.4 Configure the pressure input ..................................................................................................... 34

4.4.1 Configure the pressure input using ProLink III ............................................................. 34

4.4.2 Configure the pressure input using the Field Communicator .......................................35

4.4.3 Options for Pressure Measurement Unit ........................................................................... 37

4.5 Configure velocity measurement .............................................................................................. 37

4.5.1 Configure Velocity Measurement Unit ............................................................................... 38

4.5.2 Configure Velocity Damping ............................................................................................39

Contents

Configuration and Use Manual i

4.5.3 Configure Flow Direction ................................................................................................39

4.5.4 Configure Velocity Cutoff ................................................................................................43

4.5.5 Configure Velocity Switch Setpoint ...................................................................................43

4.6 Set up the API referral application ..............................................................................................44

4.6.1 Set up the API referral application using ProLink III ...................................................... 45

4.6.2 Set up the API referral application using the Field Communicator ............................... 50

4.7 Set up concentration measurement .......................................................................................... 57

4.7.1 Preparing to set up concentration measurement ........................................................ 57

4.7.2 Set up concentration measurement using ProLink III ...................................................58

4.7.3 Set up concentration measurement using the Field Communicator ............................65

4.7.4 Using equations to calculate specific gravity, °Baumé, °Brix, °Plato, and °Twaddell ......70

4.7.5 Matrix switching ......................................................................................................... 71

Chapter 5 Configure device options and preferences ....................................................................73

5.1 Configure the transmitter display .............................................................................................. 73

5.1.1 Configure the language used for the display ............................................................... 73

5.1.2 Configure the process variables and diagnostic variables shown on the display ...........74

5.1.3 Configure the number of decimal places (precision) shown on the display ..................74

5.1.4 Configure the refresh rate of data shown on the display ..............................................75

5.1.5 Enable or disable automatic scrolling through the display variables ............................ 75

5.2 Enable or disable operator actions from the display ...................................................................76

5.2.1 Enable or disable the Acknowledge All Alerts display command ....................................... 76

5.3 Configure security for the display menus .................................................................................. 77

5.4 Configure alert handling ............................................................................................................78

5.4.1 Configure Fault Timeout .................................................................................................78

5.4.2 Configure Status Alert Severity ........................................................................................79

5.5 Configure informational parameters ......................................................................................... 81

Chapter 6 Integrate the meter with the control system ................................................................83

6.1 Configure Channel B ..................................................................................................................83

6.2 Configure the mA output .......................................................................................................... 84

6.2.1 Configure mA Output Process Variable ............................................................................. 84

6.2.2 Configure Lower Range Value (LRV) and Upper Range Value (URV) ....................................86

6.2.3 Configure Added Damping ............................................................................................. 87

6.2.4 Configure mA Output Fault Action and mA Output Fault Level ...............................................88

6.3 Configure the discrete output ................................................................................................... 90

6.3.1 Configure Discrete Output Source ....................................................................................90

6.3.2 Configure Discrete Output Polarity ................................................................................... 91

6.3.3 Configure Discrete Output Fault Action ............................................................................. 92

6.4 Configure an enhanced event ....................................................................................................93

6.5 Configure HART/Bell 202 communications ................................................................................94

6.5.1 Configure basic HART parameters ...............................................................................94

6.5.2 Configure HART variables (PV, SV, TV, QV) ..................................................................95

6.5.3 Configure burst communications ............................................................................... 97

6.6 Configure Modbus communications ........................................................................................101

6.7 Configure Digital Communications Fault Action ............................................................................... 103

6.7.1 Options for Digital Communications Fault Action ...............................................................103

Chapter 7 Completing the configuration .................................................................................... 105

7.1 Test or tune the system using sensor simulation ......................................................................105

7.2 Back up transmitter configuration ........................................................................................... 105

7.3 Enable HART security ...............................................................................................................106

Contents

ii Micro Motion® Compact Density Meters (CDM)

Part III Operations, maintenance, and troubleshooting

Chapter 8 Transmitter operation ................................................................................................111

8.1 Record the process variables ................................................................................................... 111

8.2 View process variables .............................................................................................................111

8.2.1 View process variables using the display ...................................................................112

8.2.2 View process variables and other data using ProLink III ............................................. 112

8.2.3 View process variables using the Field Communicator .............................................. 113

8.3 View and acknowledge status alerts ........................................................................................ 113

8.3.1 View and acknowledge alerts using the display ........................................................ 113

8.3.2 View and acknowledge alerts using ProLink III ...........................................................115

8.3.3 View alerts using the Field Communicator ................................................................ 116

8.3.4 Alert data in transmitter memory ............................................................................. 116

Chapter 9 Measurement support ............................................................................................... 119

9.1 Perform the Known Density Verification procedure .................................................................119

9.1.1 Perform the Known Density Verification procedure using the display ....................... 119

9.1.2 Perform the Known Density Verification procedure using ProLink III ......................... 120

9.1.3 Perform the Known Density Verification procedure using the

Field Communicator ................................................................................................. 121

9.2 Adjust density measurement with Density Offset or Density Meter Factor ....................................... 122

9.3 Perform density offset calibration ............................................................................................124

9.3.1 Perform density offset calibration using the display .................................................. 124

9.3.2 Perform density offset calibration using ProLink III .................................................... 125

9.3.3 Perform density offset calibration using the Field Communicator ............................. 126

9.4 Adjust temperature measurement with Temperature Offset ........................................................127

9.5 Adjust concentration measurement with Trim Offset .................................................................128

9.6 Adjust concentration measurement with Trim Offset and Trim Slope ........................................... 129

9.7 Set up user-defined calculations .............................................................................................. 131

9.7.1 Equations used in user-defined calculations ..............................................................133

9.7.2 Measurement units used in user-defined calculations ............................................... 134

Chapter 10 Troubleshooting ........................................................................................................ 135

10.1 Quick guide to troubleshooting ...............................................................................................135

10.2 Check power supply wiring ......................................................................................................136

10.3 Check grounding .....................................................................................................................137

10.4 Perform loop tests ...................................................................................................................138

10.4.1 Perform loop tests using the display .........................................................................138

10.4.2 Perform loop tests using ProLink III ........................................................................... 139

10.4.3 Perform loop tests using the Field Communicator .................................................... 141

10.5 Status LED states ..................................................................................................................... 142

10.6 Status alerts, causes, and recommendations ........................................................................... 143

10.7 Density measurement problems ............................................................................................. 149

10.8 Temperature measurement problems .....................................................................................150

10.8.1 Thermal insulation .................................................................................................... 151

10.9 API referral problems ...............................................................................................................151

10.10 Concentration measurement problems ...................................................................................152

10.11 Velocity measurement problems .............................................................................................153

10.12 Milliamp output problems ....................................................................................................... 155

10.13 Discrete output problems ........................................................................................................156

10.14 Time Period Signal (TPS) output problems ...............................................................................157

Contents

Configuration and Use Manual iii

10.15 Using sensor simulation for troubleshooting ........................................................................... 157

10.16 Trim mA outputs ..................................................................................................................... 158

10.16.1 Trim mA outputs using ProLink III ..............................................................................158

10.16.2 Trim mA outputs using the Field Communicator .......................................................158

10.17 Check HART communications ................................................................................................. 159

10.18 Check Lower Range Value and Upper Range Value ......................................................................... 160

10.19 Check mA Output Fault Action ...................................................................................................... 161

10.20 Check for radio frequency interference (RFI) ............................................................................161

10.21 Check Flow Direction .................................................................................................................. 161

10.22 Check the cutoffs .................................................................................................................... 162

10.23 Check for two-phase flow (slug flow) .......................................................................................162

10.24 Check the drive gain ................................................................................................................ 163

10.24.1 Collect drive gain data .............................................................................................. 164

10.25 Check the pickoff voltage ........................................................................................................ 164

10.25.1 Collect pickoff voltage data ...................................................................................... 165

10.26 Check for internal electrical problems ..................................................................................... 165

10.27 Locate a device using the HART 7 Squawk feature ................................................................... 166

Appendices and reference

Appendix A Calibration certificate ................................................................................................ 167

A.1 Sample calibration certificates .................................................................................................167

Appendix B Using the transmitter display ..................................................................................... 171

B.1 Components of the transmitter interface ................................................................................ 171

B.2 Use the optical switches .......................................................................................................... 171

B.3 Access and use the display menu system .................................................................................172

B.3.1 Enter a floating-point value using the display ............................................................ 173

B.4 Display codes for process variables ..........................................................................................176

B.5 Codes and abbreviations used in display menus ...................................................................... 177

Appendix C Using ProLink III with the transmitter .........................................................................189

C.1 Basic information about ProLink III ...........................................................................................189

C.2 Connect with ProLink III ........................................................................................................... 190

C.2.1 Connection types supported by ProLink III ................................................................ 190

C.2.2 Connect with ProLink III over Modbus/RS-485 ...........................................................191

C.2.3 Connect with ProLink III over HART/Bell 202 ............................................................. 194

Appendix D Using the Field Communicator with the transmitter ...................................................203

D.1 Basic information about the Field Communicator ....................................................................203

D.2 Connect with the Field Communicator .................................................................................... 204

Appendix E Concentration measurement matrices, derived variables, and process variables ........ 207

E.1 Standard matrices for the concentration measurement application ........................................ 207

E.2 Concentration measurement matrices available by order ........................................................208

E.3 Derived variables and calculated process variables .................................................................. 210

Contents

iv Micro Motion® Compact Density Meters (CDM)

Part I

Getting Started

Chapters covered in this part:

•Before you begin

•Quick start

Getting Started

Configuration and Use Manual 1

Getting Started

2 Micro Motion® Compact Density Meters (CDM)

1 Before you begin

Topics covered in this chapter:

•About this manual

•Model codes and device types

•Communications tools and protocols

•Additional documentation and resources

1.1 About this manual

This manual provides information to help you configure, commission, use, maintain, and

troubleshoot the Micro Motion Compact Density Meter (CDM).

The following versions of the CDM are documented in this manual:

•Compact Density Meter with Analog Outputs

•Compact Density Meter with Analog Output and Discrete Output

•Compact Density Meter with Time Period Signal Output

For the Compact Density Meter with Foundation Fieldbus, see Micro Motion® Compact

Density Meters with Foundation Fieldbus: Configuration and Use Manual.

Important

This manual assumes that your meter has been installed correctly and completely, according to the

instructions in the installation manual, and that the installation complies with all applicable safety

requirements.

1.2 Model codes and device types

Your device can be identified by the model code on the device tag.

Model codes and device typesTable 1-1:

Model code Device nickname I/O

Electronics mount-

ing

CDM100M****C CDM mA •Two mA outputs

•RS-485 terminals

Integral

CDM100M****D CDM DO •One mA output

•One discrete output

•RS-485 terminals

Integral

Before you begin

Configuration and Use Manual 3

Model codes and device types (continued)Table 1-1:

Model code Device nickname I/O

Electronics mount-

ing

CDM100M****B CDM TPS •One mA output

•One Time Period Sig-

nal output

•RS-485 terminals

Integral

CDM100M****A CDM FF •Foundation fieldbus 4-wire remote

transmitter

Restriction

The CDM mA, CDM DO, and CDM FF meters support a complete set of application and configuration

options. The CDM TPS meter supports a subset of configuration options. Refer to the product data

sheet for details.

1.3 Communications tools and protocols

You can use several different communications tools and protocols to interface with the

device. You may use different tools in different locations or for different tasks.

Communications tools, protocols, and related informationTable 1-2:

Communica-

tions tool Supported protocols Scope In this manual For more information

Display Not applicable Basic configuration and

commissioning

Complete user informa-

tion. See Appendix B.

Not applicable

ProLink III •Modbus/RS-485

•HART/Bell 202

•Service port

Complete configuration

and commissioning

Basic user information.

See Appendix C.

User manual

•Installed with soft-

ware

•On Micro Motion

user documentation

•On Micro Motion

web site

(www.micromo‐

tion.com)

Field Commu-

nicator

•HART/Bell 202 Complete configuration

and commissioning

Basic user information.

See Appendix D.

User manual on

Micro Motion web site

(www.micromo‐

tion.com )

Before you begin

4 Micro Motion® Compact Density Meters (CDM)

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