MIMAKI JV150-130 Manuale di manutenzione

Inkjet printer JV150-130/160

Requests for Care and Maintenance

This machine is a precision machine equipped with extremely fine mechanisms. Especially, the nozzle sur-

face of the heads from which the ink is discharged is affected even by a slightest attachment of dust or paper

powder and the proper printing results could not be obtained. With a view to using this machine in a better

condition, we would like to recommend performing the following care and maintenance on daily basis.

1. When to care

When to care What to care Reference Page

Once a day

(at the end of the daily work)

Surroundings of the heads P.2

Capping station P.3

Wiper P.4

Media press P.5

Media sensor P.5

Once a week

(at the end of the work on

weekend)

Cleaning the Platen P.6

Exterior P.6

Waste ink tank P.6

Ink Discharge Passage P.7

Replace or clean when it is dirty

Replacing the exhaust BOX filter P.8

Replacing the Exhaust BOX P.9

Cleaning the pinch roller P.10

When the Machine Is Not Used

for a Long Time Perform “Storage Wash” P.12

Tools required for maintenance

• Cleaning stick (SPC-0527)

• Maintenance washing liquid kit for solvent ink (SPC-0369)

• Cleaning Liquid Bottle Kit A29 for sublimation dye ink (SPC-0137)

• Cotton swab

• Gloves

• Soft fabric

2. Daily care

(1) Surroundings of the heads ("Cleaning the Head and the Area around It" Chapter 4 of

the Operation Manual)

• Maintenance washing liquid kit for solvent ink (SPC-0369)/Cleaning Liquid Bottle Kit A29 for sublimation

dye ink (SPC-0137)

1Move the carriage to the left and open the

maintenance cover.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the

Head and the Area around It” of the user’s manual to

perform the operation.

2Soak the clean stick or the waste cloth in the maintenance cleaning liquid and wipe

off an accumulated ink on the side of the head and on the bottom surface of the

slider.

• Never rub the nozzles.

• When possible, use the cleaning stick (SPC-0527) for cleaning around the head/ capping station/ wiper.

Using the other cotton bud may attach lint, then it may damage the machine.

• Be sure to perform maintenance for the ink cap and the wiper of capping station every day. If you leave it

dirty, dirt may adhere to the nozzle surface, or, dust and dry ink may be rubbed against the nozzle. It may

cause discharge defect.

• Clean the bottom of carriage every day so that it will not get dirt from inks or dusts. If you leave it dirty, dust

and dry ink may be rubbed against the nozzle at wiping operation when performing head cleaning.

• When you clean the carriage bottom surface, fully be careful not to rub the nozzle surface.

• The heads and their surroundings are the parts most liable to be tainted in this machine and if

tainted, it could cause adverse effects to the functions of the machine and the results of the printings.

Moreover, as the head itself uses very fine mechanisms, sufficient precautions are required for the

care and maintenances.

Maintenance

cover

Clean the side surface of the head

(shown in deep gray) with a clean stick.

The nozzle part (Never

touch it.)

Clean with a clean stick or a waste cloth.

(2) Capping Station ("Cleaning around the wiper" Chapter 4 of the Operation Manual)

The surrounding area of the cap is also liable to be stained by the dust and ink. It is recommended to clean

the head frequently using the cleaning liquid for maintenance suitable for the ink used to avoid the stains on

the head.

• Maintenance washing liquid kit for solvent ink (SPC-0369)/Cleaning Liquid Bottle Kit A29 for sublimation

dye ink (SPC-0137)

1Move the carriage and open the

maintenance cover.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning

around the wiper” of the user’s manual to

perform the operation.

2Clean the cap.

• Dip the clean stick into the cleaning liquid for

maintenance and wipe off the cap. Wipe off so

that cleaning solution for maintenance will not

remain.

Carriage

Cap

(3) Wiper ("Cleaning around the wiper” Chapter 4 of the Operation Manual)

On the wiper, the ink, dust and paper powder are liable to accumulate. Check the state of the wiper and if it is

stained, clean it.

• Maintenance washing liquid kit for solvent ink (SPC-0369)/Cleaning Liquid Bottle Kit A29 for sublimation

dye ink (SPC-0137)

1Move the carriage and open the right

maintenance cover.

• Refer to the Step 1 to 2 of Chapter 4 “Cleaning

the Wiper and Cap” of the user’s manual to

perform the operation.

2Clean the wiper.

• Remove the wiper by holding the protrusions at

its both ends.

• Wipe off the ink sticking to the wiper and bracket

with a clean stick dipped in cleaning solution for

maintenance. Wipe off so that cleaning solution

for maintenance will not remain.

Further, in the cases as explained below, replace the wiper with the new one (SPA-0134) in accordance with

"Replacing the wiper" on Chapter 4 of the Operation Manual.

• When the wiper is deformed

• When the stuck ink can not be wiped off

• When the warning for wiper replacement is indicated

Carriage

Wiper

Projection

Bracket

(4) Media press (“Cleaning the Media Press” Chapter 4 of the Operation Manual)

When the cut dust of the media and other dusts accumulate between the media holder and the platen, it could

cause the risks that the transfer of the media could not be performed properly or such dusts stick to the noz-

zles and this could interfere the proper printings. You are recommended to clean it frequently.

(5) Media sensor ("Cleaning the Media Sensor" Chapter 4 of the Operation Manual)

The media sensors are located on the platen in the backside and the bottom surface of the head.

If the dusts and ink accumulate on the sensor, it could cause false detection of the media or the register mark.

Wipe off the sensors with soft cloth or clean sticks.

• For the cleaning of the media sensors, never use the solvent.

• When the sensor is heavily stained, wipe off with a cloth soaked in the waterdiluted neutral

detergent.

Media sensor Media sensor

The backside of the machine The lower surface of the head

3. Periodically care (Once a week)

Users are advised to perform the maintenance works described below once a week so that the printer will

keep its high performance and accuracy over an extended period of its life.

(1) Platen (“Cleaning the Platen” Chapter 4 of the Operation Manual)

Platen is a place where dusts, paper powder, and ink

are liable to accumulate. It is therefore suggested to

clean it frequently. Wipe out the platen surface and the

platen cover with a soft blush or cloth. The grooves for

media holder and for cutting the paper (cutter line) are

the place where the dusts are especially liable to accu-

mulate. Clean them thoroughly.

(2) Exterior (“Cleaning the Exterior Surfaces” Chapter 4, Operation Manual)

Depending on the using environment, the dusts or

sand powder could stick to the exterior of the main

unit. To avoid the entry of the dusts into the moving

part of the head, wipe them off with soft cloth dipped

into water and squeezed tightly.

(3) Waste ink tank (“If a Waste Ink Tank Confirmation Message Appears” Chapter 4 of

the Operation Manual)

Check whether the waste ink tank is full or not. Take care so that the

waste ink never overflows the tank.

(4) Ink Discharge Passage (“Washing the Ink Discharge Passage” Chapter 4 of the Oper-

ation Manual)

Wash the ink discharge passage (DISWAY WASH) regularly(about once a week) to prevent the head nozzles

from clogging due to ink coagulation inside the passage.

1Select “MAINTENANCE” menu “STATION” “DISWAY WASH”.

• Refer to the Step 1 to 3 of Chapter 4 “Washing the Ink Discharge Passage” of the user’s manual to

perform the operation.

• The carriage will move onto the platen.

2Open the front cover.

3Press key.

• Dry suction operation is performed repeatedly until the washing work is completed.

4Fill up the cap with cleaning solution for

maintenance.

• If the cleaning solution cartridge is usable,

maintenance solution is automatically filled. If there is

not enough maintenance solution, press the [FUNC2]

key to add maintenance solution.

5Close the front cover and press the key.

• Before washing the ink discharge passage, make sure that the maintenance washing liquid is set. If

the maintenance washing liquid is not set, washing operation will not be conducted and the passage

could be clogged.

• If the cleaning solution cartridge is not usable, suck

maintenance solution into a dropper and fill up the cap

with it. Fill up the cap with maintenance solution on the

verge of overflow from the cap.

Front cover

4. Replace or clean when it is dirty

(1) Replacing the exhaust BOX filter

Replace the exhaust BOX filter (SPA-0249) when it is dirty with ink.

1Remove the tabs (2 locations) on the exhaust BOX.

• There are tabs engaged at the rear of the exhaust box also.

2Remove the exhaust BOX and exhaust BOX filter.

3Attach a new exhaust BOX filter.

• Insert the exhaust BOX filter in the exhaust BOX tabs.

4Return the exhaust BOX.

• Engage the exhaust box rear tabs into the machine body,

then push in the front part of the box.

Exhaust BOX filter

Exhaust BOX

Exhaust BOX filter

Exhaust BOX

(2) Replacing the Exhaust BOX

Replace the exhaust BOX (SPA-0248) when it is dirty with ink.

1Remove the tabs (2 locations) on the exhaust BOX.

• There are tabs engaged at the rear of the exhaust box also.

2Remove the exhaust BOX.

3Attach a new exhaust BOX filter.

• Insert the exhaust BOX filter in the exhaust BOX tabs.

4Return the exhaust BOX

• Engage the exhaust box rear tabs into the machine body,

then push in the front part of the box.

Exhaust BOX filter

Exhaust BOX

Exhaust BOX filter

Exhaust BOX

(3) Cleaning the pinch roller

Cleaning the pinch roller (SPA-0247) when it is dirty.

Also replace the pinch roller when it is worn or dirty.

1Raise the clamp lever to keep the pinch roller lifted

2Remove the O-ring retaining the pinch roller

3Remove the pinch roller.

4Clean the O-ring and pinch roller.

• Wipe off the ink sticking to the O-ring and pinci roller with a clean stick dipped in cleaning solution for

maintenance. Wipe off so that cleaning solution for maintenance will not remain.

• Attach a new pinch roller, and reattach a new O-ring to their original position when dirt does not fall even if

it cleans it.

• Be careful not to drop the parts in the gap of the

device as they are small.

• Be careful not to drop the parts in the gap of the

device as they are small.

O-ring

Pinch roller

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