MSG MS111 Manuale utente

MSG MS111

STANOWISKO DO DIAGNOSTYKI SPRĘŻAREK

KLIMATYZACJI SAMOCHODOWEJ

INSTRUKCJA OBSŁUGI

TEST BENCH FOR VEHICLE AIR

CONDITIONER COMPRESSORS

USER MANUAL

UNIQUENESS

QUALIT Y SERVICE

WARRANTY TRAINING

INNOVATION

2020.07.31

СТЕНД ДЛЯ ДИАГНОСТИКИ КОМПРЕССОРОВ

КОНДИЦИОНЕРОВ АВТОМОБИЛЯ

РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ

User Manual - Test Bench MS111

English

INTRODUCTION.......................................................................................................................................................2

1. PURPOSE.............................................................................................................................................................. 2

2. TECHNICAL CHARACTERISTICS.......................................................................................................................3

3. COMPLETE EQUIPMENT SET............................................................................................................................4

4. TEST BENCH DESCRIPTION............................................................................................................................. 5

5. INTENDED USAGE...............................................................................................................................................8

5.1 Safety regulations......................................................................................................................................9

5.2 Pre-starting procedures........................................................................................................................10

5.2.1 Equipment installation...................................................................................................................10

5.2.2 Test bench lling..............................................................................................................................11

5.2.3 Connection of cables to the test bench terminals................................................................12

6. TEST BENCH MAINTENANCE..........................................................................................................................13

6.1 Cleaning and care....................................................................................................................................14

6.2 Condensate draining..............................................................................................................................14

6.3 Replacement of lters in the test bench hydraulic system.......................................................15

6.4 Firmware update..................................................................................................................................... 19

7. MAJOR FAULTS AND TROUBLESHOOTING.................................................................................................19

8. DISPOSAL OF THE EQUIPMENT.................................................................................................................... 21

CONTENTS

Thank you for choosing the product by MSG Equipment.

The actual User Manual contains information on the purpose, equipment set, design, mode of

operation, technical characteristics and operating rules of MS111 test bench.

The manufacturer reserves the right to make changes to the equipment hardware and rmware

without prior notice to users.

It is strongly recommended to read carefully the actual User Manual before launching Test Bench

MS111 (hereinafter referred to as “the test bench”). Special training can be taken at the

manufacturing enterprise if necessary.

Test Bench is intended for testing piston, axial piston, rotor and scroll compressors of automotive

climate systems operating on refrigerants R134 and R1234yf.

The test bench performs the following operations:

•diagnostics of belt-driven vehicle AC compressors of all types with supply voltage of 12/24 V, in

both manual and automatic modes;

•diagnostics of electromagnetic clutches and valves separately from compressors;

•post-maintenance run of compressors;

•pre-sale testing of new analog compressors;

•test results save and printout (any external printer can be used).

INTRODUCTION

1. PURPOSE

User Manual - Test Bench MS111

English

2. TECHNICAL CHARACTERISTICS

3. CONTROL DEVICES

Supply voltage, V 400

Supply type Three-phase

Drive power, kW 5.5

Dimensions (L×W×H), mm 900×570×1280

Weight, kg 183

Drive speed, rpm from 0 to 3000

Drive speed adjustment Smooth / gradual

Utilized refrigerant R134a, R1234yf

Amount of refrigerant in the system, g R134a – 1100

R1234yf – 1050

Refrigerant ltration Yes (1 µm2)

Test bench lling Stand-alone lling station

Vacuum line of the unit Yes

Refrigerant pumping out of the unit Yes

Drive type Belt

V-belt / poly-V belt

Output parameters

HP, bar;

LP, bar;

Compr t, °С;

Evpr t, °С;

PWM %.

Type of lling ttings Automotive HP and LP

Amount of oil in the system, g 200

Utilized oil PAG46yf

Data printout Yes

Connection to the Internet Ethernet , Wi-Fi (802.11 a/b/g/ac)

User Manual - Test Bench MS111

English

Test Bench set includes:

Inspect the test bench. If any damage is found, please contact either the manufacture or the trade

representative before launching the equipment.

Item name Q-ty, pcs

Test Bench MSG MS111 1

Set of two quick-disconnect hoses 1

Compressor temperature sensor 1

Clamp bars (set of 3 pcs) 2

MS0101 – polypropylene lter element 2

MS0102 – lter element of electromagnetic valve 2

Set of ttings to connect the compressor to the test bench, no less than 8

Set of 4 cables for connection to the electromagnetic clutch and valve 1

MS0103 – rubber ring gasket O-02289 for sealing of interlocking parts of lter case 4

MS122 – Adapter for connecting compressors with 24V clutch 1

Stylus 1

Wi-Fi module 1

Test Bench door key 2

Power socket 380V 1

User Manual 1

3. EQUIPMENT SET

User Manual - Test Bench MS111

English

The test bench consists of the following major components (Fig.1): test bench housing - 1; door for

access to the power compartment - 2; mounting face - 3; control panel - 4; door for access to the

service compartment - 5; swivel wheels with a brake - 6.

All diagnostic procedures with the tested unit are performed on the mounting face. The mounting

face contains:

4. TEST BENCH DESCRIPTION

Figure 1 – Major components of the Test Bench

2 5

1 6

User Manual - Test Bench MS111

English

1 – Compressor drive belts: V-belt and Poly-V belt.

2 – Compressor xing chain.

3 – Dust cover. The diagnostic procedure is suspended when the cover is opened.

4 – Compressor temperature sensor.

5 – Connecting tting for low-pressure hose.

6 – Connecting tting for high-pressure hose.

7 – Compressor control valve connection terminals. Adherence to polarity is not necessary.

8 – Compressor electromagnetic clutch connection terminals. Adherence to polarity is not

necessary.

34 5 6

Figure 2 – Mounting face of the Test Bench

User Manual - Test Bench MS111

English

Control panel (Fig.3) includes the following elements:

1 – LP valve: low-pressure hose control.

2 – Start button “OFF/ON”: Test Bench power on/off. Button “OFF/ON” cannot be activated when

button “EMERGENCY STOP” is pressed.

3 – Touch screen: diagnostic data display and test bench control

4 – Button “EMERGENCY STOP”: emergency shutdown.

5 – HP valve: high-pressure hose control.

The back panel of the test bench (Fig.4) is equipped with a LAN port to connect the Test Bench to

the Ethernet and two USB ports to connect the Wi-Fi adapter (included in the equipment set) and

external printer.

2 4

1 5

1 2

Figure 3 – Control panel of the Test Bench

Figure 4 –Back panel of the Test Bench

User Manual - Test Bench MS111

English

The routine maintenance of the Test Bench is

essential for trouble-free enduring operation of

the equipment. A service compartment of the

bench (Fig.5) includes:

1 – Vacuum pump.

2 – Condensate tank.

3 – Electromagnetic valve lters.

4 – Main lter of the test bench hydraulic system.

5 – LP and HP lling ttings.

6 – Compressor for refrigerant pumping.

Figure 5 – Service compartment

of the Test Bench

1. The Test Bench should be used for intended purpose only (read Section 1).

2. The emergency switch (n.4, Fig.3) and button «ON/OFF» are used for emergency shut-down

only. In the regular operation mode, it is recommended to switch off the test bench through the

program interface by clicking on “Turn off bench”. Button «ON/OFF» should be pressed after the

display goes black.

3. Use a stylus (included in the equipment set) to avoid damage to the touch screen (n.3, Fig.3).

4. The use of inappropriate computer hardware or rmware will cause cancellation of the

warranty (even if the computer facilities or programs were removed or deleted shortly after). Only

the MSG Equipment original rmware can be used with this equipment.

5. INTENDED USAGE

WARNING! The Test Bench operates on refrigerants either R134a or R1234yf. It is strongly

recommended not to use other refrigerants. Oil PAG46yf must be used for the systems on

R1234yf and R134a.

User Manual - Test Bench MS111

English

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