M1.1.OPDMP.NLFREN 27112018
4
NL
TOOLS
4. a. Plaats het einde van de slang (zonder verdeelklep) in een verpakking voor afvalolie.
b. Maak de slang aan de verpakking vast zodat ze er tijdens het spoelen niet uitkomt.
c. Indien u meerdere verdeelposities heeft, spoel dan eerst de verste van de pomp en kom zo naderbij.
5. Open langzaam de vloeistoftoevoer (g. 1, B). Laat voldoende vloeistof stromen om het hele systeem te reinigen en sluit de
toevoer.
6. Herhaal stap 5 op alle toevoerpunten.
2.4 De slang op de meter aansluiten
1. Volg de procedure “Druk verlagen”.
2. Breng draadverzegeling aan op de mannelijke kant van de
slangaansluiting (1) en schroef de slang vast.
Zorg er voor dat u de verzegeling lang genoeg laat drogen
voor u er vloeistoffen doorlaat.
Typical Installation!
FIG. 1 shows a typical hose reel installation.
KEY DESCRIPTION
A Metered dispense valve
B Fluid shutoff valve
C Hose
D Hose reel fluid inlet hose
E Hose reel
Pressure Relief Procedure
The equipment stays pressurized until pressure is manually relieved.
To reduce the risk of serious injury from pressurized fluid, accidental
spray from the dispense valve, or splashing fluid, follow this Pressure
Relief Procedure when you:
are instructed to relieve pressure.
check, clean, or service any system equipment.
install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to relieve pressure.
3. Open any bleedtype master air valves and fluid drain valves in the system.
4. Leave the drain valve open until you are ready to pressurize the system.
Installation Procedure
If this is a new installation or if there is contaminated fluid in the lines, flush the
lines before you install the metered valve. Contaminated lines could causethe valve to leak.
1. Close the fluid shutoff valve (B, FIG. 1) at each dispense position.
2. Make sure:
the main fluid outlet valve at the pump is closed,
the air pressure to the pump motor is adjusted,
the air valve is open.
3. Slowly open main fluid valve.
4. a. Place the hose end (with no dispense valve connected) into a container for waste oil.
b. Secure the hose in the container so it will not come out during flushing.
c. If you have multiple dispense positions, first flush the dispense position farthest from the
pump, then work your way toward the pump.
5. Slowly open the shutoff valve (B, FIG. 1) at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system
is clean. Close the valve.
6. Repeat step 5 at all other dispense positions.
FIG. 1
Connecting Hose to Meter
1. Follow the Pressure Relief Procedure,
2. Apply thread sealant to the male threads of the hose fitting. Thread the hose fitting
into the swivel (1) and tighten firmly (FIG. 2)
.
Make sure you let sealant cure to the manufacturer's recommendations before you
let fluid into the system.
Installing Extension and Nozzle on Meter
1. Thread extension tube fitting (2) into meter outlet at least three full turns. (FIG. 3).
Do not use a twist/lock or manual shut-off nozzle. You must use an automatic nozzle
on the meter or the meter could be damaged.
2. Thread new nozzle (3) onto extension tube. With an open-end, adjustable wrench.
Tighten it firmly.
Only tighten nozzle with the wrench on the flats of the nozzle bushing.
Do not disassemble the bushing from the nozzle. Disassembly will affect
the performance of the nozzle.
4. Open all dispense position shut-off valves (B, FIG. 3) and start the pump to pressurize
the system. See Operation, for proper operation of meter. To ensure dispensing accuracy,
purge all air from the fluid lines and dispense valve before you use it.Set the system flow to
the desired flow rate, which is typically 5.6 lpm. Do not exceed a 19 lpm flow rate.
Digital Meter Control Valve
FIG. 3
FIG. 2
Item# 70961023
1
Fig. 2
Typical Installation!
FIG. 1 shows a typical hose reel installation.
KEY DESCRIPTION
A Metered dispense valve
B Fluid shutoff valve
C Hose
D Hose reel fluid inlet hose
E Hose reel
Pressure Relief Procedure
The equipment stays pressurized until pressure is manually relieved.
To reduce the risk of serious injury from pressurized fluid, accidental
spray from the dispense valve, or splashing fluid, follow this Pressure
Relief Procedure when you:
are instructed to relieve pressure.
check, clean, or service any system equipment.
install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to relieve pressure.
3. Open any bleedtype master air valves and fluid drain valves in the system.
4. Leave the drain valve open until you are ready to pressurize the system.
Installation Procedure
If this is a new installation or if there is contaminated fluid in the lines, flush the
lines before you install the metered valve. Contaminated lines could causethe valve to leak.
1. Close the fluid shutoff valve (B, FIG. 1) at each dispense position.
2. Make sure:
the main fluid outlet valve at the pump is closed,
the air pressure to the pump motor is adjusted,
the air valve is open.
3. Slowly open main fluid valve.
4. a. Place the hose end (with no dispense valve connected) into a container for waste oil.
b. Secure the hose in the container so it will not come out during flushing.
c. If you have multiple dispense positions, first flush the dispense position farthest from the
pump, then work your way toward the pump.
5. Slowly open the shutoff valve (B, FIG. 1) at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system
is clean. Close the valve.
6. Repeat step 5 at all other dispense positions.
FIG. 1
Connecting Hose to Meter
1. Follow the Pressure Relief Procedure,
2. Apply thread sealant to the male threads of the hose fitting. Thread the hose fitting
into the swivel (1) and tighten firmly (FIG. 2)
.
Make sure you let sealant cure to the manufacturer's recommendations before you
let fluid into the system.
Installing Extension and Nozzle on Meter
1. Thread extension tube fitting (2) into meter outlet at least three full turns. (FIG. 3).
Do not use a twist/lock or manual shut-off nozzle. You must use an automatic nozzle
on the meter or the meter could be damaged.
2. Thread new nozzle (3) onto extension tube. With an open-end, adjustable wrench.
Tighten it firmly.
Only tighten nozzle with the wrench on the flats of the nozzle bushing.
Do not disassemble the bushing from the nozzle. Disassembly will affect
the performance of the nozzle.
4. Open all dispense position shut-off valves (B, FIG. 3) and start the pump to pressurize
the system. See Operation, for proper operation of meter. To ensure dispensing accuracy,
purge all air from the fluid lines and dispense valve before you use it.Set the system flow to
the desired flow rate, which is typically 5.6 lpm. Do not exceed a 19 lpm flow rate.
Digital Meter Control Valve
FIG. 3
FIG. 2
Item# 70961023
Fig. 3
2.5 Het verlengstuk en de spuitmond op de meter aansluiten
1. Schroef het verlengstuk (2) in de meteropening (g. 3).
Gebruik geen draai/sluit of manueel bediende spuitmond.
U dient een automatische spuitmond gebruiken om
beschadiging aan de meter te voorkomen.
2. Schroef de nieuwe spuitmond (3) op het verlengstuk.
Gebruik een moersleutel om hem vast te draaien.
3. Zet de moersleutel enkel op de platte delen van de
naaf van de spuitmond. Haal de naaf niet van de
spuitmond af. Dit zal de werking beïnvloeden.
4. Open alle vloeistoftoevoeren en start de pomp om het systeem onder druk te zetten. Zie “Gebruik” voor een goed gebruik
van de meter. Om een goede verdeling te garanderen, laat alle lucht uit de slangen en de verdeelklep voor het gebruik.
Stel het gewenste debiet in, gewoonlijk 5,6 lpm. Overschrijd het debiet van 19 lpm niet.
3 Informatie over de digitale meter
3.1 De elektronische meter
De elektronische meter bestaat uit een ovalen uitrusting en de behuizing met de passende verbindingen om een gecontroleerde
stroom door de meter te verkrijgen. De basismeter is gemaakt uit het meetinstrument en de behuizing.
• Een LCD scherm met 5 cijfers,
• 4 LEDs voor de eenheden en 1 voor de batterij,
• Tot op 2 decimalen nauwkeurig,
• Geeft de exacte hoeveelheid olie die verdeeld werd aan.
• De meter werd door de fabrikant geprogrammeerd om te verdelen en te totaliseren in
L, GAL, PT en QT.
• Er is een indicator voor lage batterij.
• Er zijn 2 knoppen op de meter : TOTAL, RESET.
Digital Meter Control Valve Item# 70961023
Digital meter Information
1. The electronic gear meter
consists of an oval gear and its chamber with the appropriate connections to establish a controlled flow through the meter.
The basic meter is made of the measuring element and of the housing.
A 5-digit liquid crystal display,
4 units and battery indicator,
accurate to the second decima place,
shows the exact amount of fluid dispensed.
The unit is programmed at the factory to
dispense and totalize in L, GAL, PT and QT.
Low battery indicator is included.
L
GAL
PT
QT
4 buttons are included on the meter: “TOTAL (MOVE) ”, “RESET”(upside the meter), and “SET” “SYERESET” (underside the meter)
2. Before putting into operation
Please check the technical data of the installation match with those of the lube meter. For example connections, pressure, flow range and
medium. Once the meter has been installed, please make sure that no air pressure shocks or particles can damage the meter.
Please check all connections to leakage.
After the installation we recommend to do several transactions into an approved tank. Should the use of different oil viscosities show
discrepancies by the error limit, this can immediately be corrected at the site as what follows:
A. Toggle “Total” and “Reset” at the same time. The display will show the
current value of correction factor, please take it down.
B. Apply the following formula to decide the proper correction factor:
Proper correction factor= (actual value/displayed value) x current correction factor.
eg. Actual value shown in the approved tank=0.9 QT
Displayed value shown on the meter=1.000 QT
Current correction factor =1.0100
Proper correction factor=0.9/1x1.0100=0.9090
C. Follow the instruction of item 4.5.1 of this manual to modify the correction factor.
3 .Electronic register with LCD
The LCD register is connected to the bare meter with 4 screws. And a protector cover is connected to the bare meter with 4 screws.
In the factory, a calibration factor is programmed, which has been determined on a hydraulic test bench.
A 5-digit liquid crystal display, 4 units and battery indicator, accurate to the second decimal place, shows the exact amount of fluid
dispensed. The unit is programmed at the factory to dispense and totalize in L, GAL, PT and QT. Low battery indicator is included.
4 .Details of operation
4.1 Change the battery: Battery Type: Lithium CR123A, 3V/1400 mAh
A lithium battery supplies the unit and is built to last for 8 years of normal operation, which corresponds to approx. 500,000 litres
(132,000 US GAL).
a) Remove the protector cover unscrewing the four screws.
b) Change the battery with one of the same type and screw the lid on again.
When the battery signal is flashing on the display, a new battery should be changed.
4.2 Reset
The display of the batch register memory can be put to ZERO by pushing the RESET button. A reset is not possible during a batch process.
Resetting of the totalizer is only possible through internal programming.
4.3 Interruption of batch process
By releasing the meter trigger, the batch process is interrupted. When pulled again, the batch process will be continued at the very
point where it was interrupted, unless the RESET button has been pushed in the meantime.
3.2 Voor de ingebruikname
Controleer of alle technische gegevens van de installatie overeenkomen met die van de meter. Bijvoorbeeld aansluitingen, druk,
debiet en middel. Zorg er na installatie van de meter voor dat deze niet beschadigd kan worden door luchtdrukschokken of
deeltjes. Controleer alle verbindingen op lekken.
Wij raden aan om na de installatie verschillende overdrachten naar een goedgekeurde tank te doen. Mocht het gebruik
van olie van verschillende densiteit ongelijkheden vertonen, kunnen deze onmiddellijk rechtgezet worden zoals hieronder
beschreven:
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