Nordson Sure Coat Manuale utente

Sure Coatr

Modular Gun Control System

Issued 4/03

NORDSON CORPORATION AMHERST, OHIO USA

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.

Check http://emanuals.nordson.com for the latest version.

Part 331235C E2003 Nordson Corporation

Part A: System Overview

Nordson Corporation welcomes requests for information, comments, and

inquiries about its products. General information about Nordson can be

found on the Internet using the following address:

http://www.nordson.com.

Address all correspondence to:

Nordson Corporation

Attn: Customer Service

555 Jackson Street

Amherst, OH 44001

Notice

This is a Nordson Corporation publication which is protected by copyright.

Original copyright date 2000. No part of this document may be

photocopied, reproduced, or translated to another language without the

prior written consent of Nordson Corporation. The information contained

in this publication is subject to change without notice.

Trademarks

Nordson, the Nordson logo, Select Charge, Sure Coat, Tribomatic, and

Versa-Spray are registered trademarks of Nordson Corporation.

System Configuration i

Part 331235C

E2003 Nordson Corporation Part A: System Overview

System Configuration

The Sure Coat modular gun control system is custom configured to fit your

application requirements. Only the options that you requested were

installed when the system was manufactured.

Use the following chart to record the components contained in your system.

If you upgrade your system at a later date, be sure to update the information

listed in the chart.

Component Your System Date Installed

Number of guns in system

Type of pneumatic modules

Interface card

Gun purge module

Application/triggering controller

Photo eye junction box

(number of inputs)

Photo eyes (quantity)

PLC

List of Related Documentation

Part 331235C E2003 Nordson Corporation

Part A: System Overview

List of Related Documentation

This manual is divided into alphabetical parts. Parts A and B cover

equipment that is included in all systems. Parts C−G cover optional

equipment that may be added on to a base system.

Your manual contains only the parts that are relevant to your system. If you

decide to add on to your system at a later date, you will receive additional

parts that explain the installation and operation of the options that you

receive.

Refer to the following chart for a list of documentation that is available for

the Sure Coat modular gun control system. Use this list to order

documentation if you misplace any parts of your manual.

NOTE: Parts A and B apply to all configurations of the system. If you order

part A, you will automatically receive parts A and B, a three-ring binder, and

tabs A−G. If you order part B, you will only receive part B.

Document

Part Number

Title

331235 Part A: System Overview

1007365 Upgrading the Sure Coat Modular Gun Control System

334658 Part B: Pneumatic Modules

334659 Part C: Purge Timer Interface Card

334660 Part C: Discrete I/O Interface Card

334661 Part C: UCS DeviceNet Interface Card

334662 Part C: UCS ProfiBus Interface Card

334663 Part D: Gun Purge Module

334666 Part G: Application Controller

334685 Sure Coat Application Controller Operator’s Card

334667 Sure Coat Application Controller Installation

1010255 Sure Coat Triggering Controller

(for Sure Coat Modular Gun Control Systems)

1017461 Sure Coat Triggering Controller Operator’s Card

Table of Contents i

Part 331235C

E2003 Nordson Corporation Part A: System Overview

Table of Contents

Part A: System Overview

Safety Section A1...................................................

Description Section A2..............................................

Installation Section A3...............................................

Configuration Section A4............................................

Operation Section A5...............................................

Troubleshooting Section A6..........................................

Parts Section A7....................................................

Part B: Pneumatic Modules

Description Section B1..............................................

Operation Section B2...............................................

Repair Section B3..................................................

Parts Section B4....................................................

Part C: Interface Card

Description Section C1..............................................

Installation Section C2...............................................

Part D: Gun Purge Module

Description Section D1..............................................

Installation Section D2...............................................

Repair Section D3..................................................

Parts Section D4....................................................

Part G: Application/Triggering Controller

Table of Contents

Part 331235C E2003 Nordson Corporation

Part A: System Overview

Sure CoatrModular Gun Control System

Part A:

System Overview

Customer Product Manual

Part 331235C

Issued 4/03

NORDSON CORPORATION AMHERST, OHIO USA

For parts and technical support, call the Industrial Coating

Systems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.

Check http://emanuals.nordson.com for the latest version.

Part 331235C E2003 Nordson Corporation

Part A: System Overview

Nordson Corporation welcomes requests for information, comments, and

inquiries about its products. General information about Nordson can be

found on the Internet using the following address:

http://www.nordson.com.

Address all correspondence to:

Nordson Corporation

Attn: Customer Service

555 Jackson Street

Amherst, OH 44001

Notice

This is a Nordson Corporation publication which is protected by copyright.

Original copyright date 2000. No part of this document may be

photocopied, reproduced, or translated to another language without the

prior written consent of Nordson Corporation. The information contained

in this publication is subject to change without notice.

Trademarks

Nordson, the Nordson logo, Select Charge, Sure Coat, Tribomatic, and

Versa-Spray are registered trademarks of Nordson Corporation.

Table of Contents i

Part 331235C

E2003 Nordson Corporation Part A: System Overview

Table of Contents

Safety A 1-1..................................................

Introduction A 1-1.............................................

Qualified Personnel A 1-1......................................

Intended Use A 1-1...........................................

Regulations and Approvals A 1-1...............................

Personal Safety A 1-2.........................................

Fire Safety A 1-2.............................................

Grounding A 1-3..............................................

Action in the Event of a Malfunction A 1-3........................

Disposal A 1-3...............................................

Description A 2-1.............................................

Introduction A 2-1.............................................

System Components A 2-1....................................

Central Control Unit A 2-2......................................

Front Panel A 2-3...........................................

Controls and Indicators A 2-3..............................

Display A 2-5............................................

Back Panel A 2-6...........................................

IPS Gun Operating Modes A 2-7..............................

Timers A 2-8...............................................

Pneumatic Modules A 2-8......................................

Main Control Cabinet A 2-8.....................................

Front View A 2-8............................................

Back View A 2-10............................................

Optional Equipment A 2-12......................................

Gun Purge Module A 2-12....................................

Automated Triggering Controls A 2-12..........................

Interface Cards A 2-12........................................

Specifications A 2-13...........................................

Electrical A 2-13.............................................

Pneumatic A 2-13............................................

Operating Air Pressures A 2-13..............................

Typical Air Pressures A 2-13................................

Air Supply Quality A 2-13...................................

Symbols A 2-14................................................

Installation A 3-1.............................................

Introduction A 3-1.............................................

Mounting A 3-1...............................................

Electrical Connections A 3-2....................................

Changing Interlock Voltage from 120V to 240V A 3-3............

Pneumatic Connections A 3-4...................................

Configuration A 4-1..........................................

Introduction A 4-1.............................................

Restoring Factory Default Settings A 4-1.........................

Entering Configuration Mode A 4-2..............................

Gun Mapping A 4-3...........................................

Pneumatic Type A 4-5.........................................

Select Charge AFC Enable/Disable A 4-5.........................

Set Point Lockout A 4-6........................................

Table of Contents

Part 331235C E2003 Nordson Corporation

Part A: System Overview

Operation A 5-1..............................................

Interface and Conveyor Interlock Signals A 5-1...................

Interface Modes A 5-1.......................................

System Keyswitch A 5-2.....................................

Conveyor Interlock for Automatic Triggering A 5-2..............

Startup A 5-3.................................................

Initial Gun Use A 5-4..........................................

Daily Operation A 5-5.........................................

IPS Gun Operating Modes A 5-7..............................

Standard A 5-7...........................................

Select Charge A 5-8......................................

Set Point Adjustments A 5-9....................................

Setting Up Groups of Guns A 5-9................................

Restoring Factory Default Settings A 5-10.........................

Shutdown A 5-10...............................................

Daily Maintenance A 5-11.......................................

Troubleshooting A 6-1........................................

Identifying Errors A 6-1........................................

Diagnostics Mode A 6-2........................................

Operation A 6-2............................................

Error Codes A 6-4..........................................

Clearing Error Codes A 6-5...................................

Alarm Override A 6-5..........................................

Gun Driver Cards A 6-6........................................

Switches A 6-6.............................................

LEDs A 6-6................................................

Electrical Schematics A 6-8.....................................

Central Control Unit A 6-8....................................

Solenoid and Gun Control Panels A 6-9........................

Main Control Cabinet A 6-10...................................

Main I/O Panel A 6-11........................................

Parts A 7-1...................................................

Introduction A 7-1.............................................

Using the Illustrated Parts List A 7-1..........................

System Components and Hardware A 7-2........................

Front A 7-2................................................

Back A 7-4.................................................

Sheet Metal Covers A 7-6...................................

Main Control Cabinet A 7-8.....................................

Front A 7-8................................................

Back A 7-10.................................................

Gun Control Panel A 7-12..................................

Solenoid Panel A 7-13......................................

Sub Panel Assembly A 7-14...................................

Card Frame A 7-16........................................

Pneumatic Section A 7-18.......................................

Main Input/Output Panel A 7-20..................................

Central Control Unit Assembly A 7-22.............................

Front Panel A 7-22...........................................

Rear Panel A 7-24...........................................

Optional Equipment A 7-26

......................................

Interface Cards A 7-26........................................

Gun Purge Module A 7-26....................................

Application/Triggering Controllers A 7-26........................

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