Orbotech Symbion S36 Manuale
Issue Controlled Document
Document
Number: 0372030A / FLN-29008-PG
Revision: 0 - draft
File: ~/Programmer guide.doc
Subject: Programmer Guide
Part of: Documentation
System: Symbion S3X
Author: Adam Shaw (a[email protected])
Date: 05/07/2004
Status: Draft
Notes:
Revisions: 05/07/2004 First draft begun
19/04/2005 First Draft – Version 1
26/04/2005 First Draft – Version 2
08/06/2005 First Draft – Version 3
15/06/2005 First Draft – Version 4
27/06/2005 First Draft – Version 5
30/06/2005 First Draft – Version 6
Author Approval:
R&D Approval:
QA Approval:
Document Approved:
Symbion – S36
Programmer Guide
Draft – Internal Use Only
Rev. 0 Ver. 6
Revisions: 05/07/2004 First draft begun
19/04/2005 First Draft, Ver. 1 Released
26/04/2005 First Draft, Ver. 2First Draft,
Improved Multiboard Description
08/06/2005 First Draft, Ver 3.
Changes to chapter order, addition
of macro, block skip information.
15/06/2005 First Draft, Ver 4.
Basic operation section reduced in
favor of Operator Guide
27/06/2005 First Draft, Ver 5.
Section added on OCR, Macro
Updated,
30/06/2005 First Draft Ver 6.
Sections updated on saving
recipes, maintenance, solder
inspection setup
© Orbotech 2005 Symbion™ Programmer Guide i
Draft - Confidential
Contents
Contents ..........................................................................................................i
Preface............................................................................................................1
About This Document...................................................................................1
Typography ..................................................................................................1
Prerequisites ................................................................................................2
System Overview ...........................................................................................3
Symbion Concept .........................................................................................3
Basic Operation .............................................................................................5
Starting the System ......................................................................................5
The Welcome Screen...................................................................................6
Inspecting Production...................................................................................7
Shutting Down the System ...........................................................................8
Setup Screen ..................................................................................................9
Overview ......................................................................................................9
Recipe Graphic...........................................................................................10
Recipe Editor..............................................................................................13
Property Editor ...........................................................................................16
Overview ....................................................................................................17
View Mode..................................................................................................18
Messages...................................................................................................19
Inspection Recipe Creation......................................................................... 21
Overview ....................................................................................................21
Starting the Wizard.....................................................................................22
New Recipe ................................................................................................ 23
Board Settings............................................................................................24
Load Board (Online Only)...........................................................................25
CAD Import.................................................................................................26
CAD Import – Profile Creation ....................................................................27
Board Geometry .........................................................................................33
Background Image Alignment ....................................................................35
Fiducial Setup (Fiducials in CAD)...............................................................36
Fiducial Setup (Fiducials not in CAD).........................................................37
Define Packages ........................................................................................38
Verify Recipe ..............................................................................................40
Pre-Inspection Tasks...................................................................................41
Recipe Verification .....................................................................................41
Component Definition.................................................................................42
Creating Tagsets ........................................................................................47
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Editing Functions.........................................................................................49
Common Editor Functions..........................................................................49
Component Editing Functions ....................................................................49
Inspection Specific Functions .....................................................................50
Tagset Functions........................................................................................51
Library and Package Management Functions ............................................54
Search Tool................................................................................................56
Setup for Position Inspection ..................................................................... 57
Overview ....................................................................................................57
Location Model ...........................................................................................59
Location Model – Box In Box......................................................................60
Location Model – Point In Box....................................................................60
Polarity Mark ..............................................................................................61
Setup for Solder Inspection ........................................................................65
Overview ....................................................................................................65
TBA Setup Tool ..........................................................................................66
TBA Compatible Inspections ......................................................................69
Setting up a TBA Inspection.......................................................................69
Setup for Additional Inspections................................................................ 71
Overview ....................................................................................................71
Condition Inspection...................................................................................72
OCR...............................................................................................................73
Overview ....................................................................................................73
Adding OCR ...............................................................................................73
Configuration Dialog...................................................................................74
OCR Parameters........................................................................................75
Training Characters....................................................................................77
OCR Training Manager ..............................................................................78
OCR Tips....................................................................................................79
Macro Inspector ........................................................................................... 81
Overview ....................................................................................................81
Adding a Macro ..........................................................................................81
Configure a Macro......................................................................................82
Macro on Terminals....................................................................................85
Trainable Macro .........................................................................................86
OCV Macro.................................................................................................88
First Inspection ............................................................................................ 91
Inspection Controls.....................................................................................91
Inspection Results ......................................................................................92
Saving the Recipe ........................................................................................ 95
Save / Save As...........................................................................................95
Recipe Certification ....................................................................................96
© Orbotech 2005 Symbion™ Programmer Guide iii
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Multiboards...................................................................................................97
Multiboard Types........................................................................................97
Multiboard Structure ...................................................................................98
Multiboard Synchronization ......................................................................102
Regular Multiboard Definition ...................................................................103
Irregular Multiboard Definition ..................................................................105
Multiboard Editing.....................................................................................107
Multiboard Windowize ..............................................................................107
Block Skip.................................................................................................108
Barcode Scanning .....................................................................................111
Overview ..................................................................................................111
Recipe Setup............................................................................................112
Barcode Component Setup ......................................................................113
Maintenance ...............................................................................................115
Overview ..................................................................................................115
Test Card..................................................................................................116
Service / Maintenance..............................................................................117
Load the Test Card...................................................................................118
Camera Alignment Check ........................................................................120
Brightness Adjustment Check ..................................................................120
Flash Alignment Check ............................................................................120
Flash Level Adjustment ............................................................................121
Grid Adjustment........................................................................................121
iv Symbion™ Programmer Guide © Orbotech 2005
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© Orbotech 2005 Symbion™ Programmer Guide 1
Draft - Confidential
Preface
About This Document
This Programmer Guide describes the programming of the Symbion™ range
of Inspection Systems.
This guide is organized into chapters each covering a particular aspect of the
use or operation of the system.
More detailed information on any of the subjects in this guide can be found in
the Symbion Reference.
Typography
The following typographic conventions are used throughout this guide:
•Reference to other documents is shown as Operator Manual
•Reference within the same document is shown as Typography
•Menu items are shown as File
•Menu items to be chosen are shown as File > New
•Buttons and Icons are shown as they appear in the interface
•User input to be typed is shown as typing
•Keyboard short cuts are shown as Ctrl-C
Notes to help you use the system are shown like this:
Remember to save all your work to the database before shutting
down the system
Cautions are also given where appropriate:
Never operate the system with malfunctioning interlocks.
2 Symbion™ Programmer Guide © Orbotech 2005
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Prerequisites
Users of the system should fulfill these prerequisites;
•Familiar with the Windows® Operating System
•Familiar with the applicable production environment
•Have a Username and Password for the Operating System
•Have a Username and Password for the Symbion Application
The system administrator will provide Username and Password
information
•Be aware of all safety recommendations in the Operator Manual
The Symbion is certified inline only.
The Symbion is intended for operation inline, and should not be
operated offline with either the Load or Unload aperture open.
•Have received training in the use of the system
© Orbotech 2005 Symbion™ Programmer Guide 3
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System Overview
Symbion Concept
The Symbion S36 is a new generation of Automated Optical Inspection (AOI)
Systems.
The system provides exceptional ease of use, with Wizard driven processes
following normal Windows application conventions.
The system incorporates database architecture to facilitate distribution of
inspection data and experience throughout an organization.
Indice
