Panduit CT-460 Istruzioni per l'installazione

CT-460 Controlled Cycle Crimping Tool

Operating, Maintenance and Inspection Instructions

NEW TOOLS – BEFORE PLACING INTO SERVICE

1. VISUALLY INSPECT TOOL

FOR DAMAGE. All PANDUIT crimping tools are calibrated and inspected before they are

shipped from the factory. There is, however, a possibility of damage in

shipment. All new tools should therefore be inspected before being used.

2. CHECK DIE CLOSURE

3. CLEAN EXCESS OIL FROM

CRIMP DIES AND USE. New tools are shipped factory lubricated, in protective cardboard cases. They

do not require extensive cleaning. After inspection, simply clean any excess

oil from the crimping dies and place into service.

CAUTION: Verify power is “OFF” before

working on wiring with this tool. The

plastic grips are for the user’s comfort—

and are not intended to insulate against

shock while working on live electrical

circuits.

WARNING: Controlled cycle device prevents tool from opening before cycle is completed.

Keep hands and other objects clear of pinch areas before closing.

ATTENTION: TO DISENGAGE CONTROLLED CYCLE DEVICE:

Turn the ratchet release screw counterclockwise and open handles.

The controlled cycle device will automatically reset after screw is released.

BACK

VIEW

(FIG. 1)

Ratchet Release

Screw

Locator Retention

Screw

Terminal

Locator

FRONT

VIEW

(FIG. 2)

CRIMP DIES for

PAN-TERM™

INSULATED terminals,

splices and wire joints.

Lock Screw

Notch

Adjustment

FIG. 5

INSULATED TERMINAL INSTRUCTIONS

1. With handles in open position, insert terminal in proper

size die so that tongue slides into locator slot. See

Figure 7 for selection of proper size die.

2. Position terminal against locator and close handles until

barrel is held snugly in place -- do not deform barrel.

3. Insert stripped wire into terminal until conductor extends

beyond barrel. See Figure 7 for wire strip length.

4. Crimp by closing handles until controlled cycle device

releases. Handles will open automatically and crimped

terminal may be removed.

INSULATED SPLICE INSTRUCTIONS

1. Remove locator using a 2.5mm Allen wrench on the

locator retention screw [see Fig. 1].

2. With locator removed and handles opened, insert splice

in proper size die so that barrel extends 1/16" beyond

insulation closures.

3. Close handles until barrel is held snugly in position -- do

not deform barrel.

4. Insert stripped wire into splice and crimp by closing

handles until controlled cycle device releases.

5. Remove splice and repeat operation for crimping other

half of barrel.

INSULATED WIRE JOINT INSTRUCTIONS

1. Remove locator using a 2.5mm Allen wrench on the

locator retention screw [see Fig. 1].

2. With terminal locator removed, insert wire joint in

proper size die so that ribs of molded insulator are

positioned against face of tool.

3. Twist ends of stripped wire together, trim and insert

into wire joint.

4. Crimp by closing handles until controlled cycle

device releases. Handles will open automatically

and crimped joint may be removed.

FIG. 3

FIG. 4

IN-SERVICE TOOLS – AFTER TOOLS HAVE BEEN IN SERVICE

1. CLEAN AND VISUALLY

INSPECT FOR DAMAGE

ONCE A MONTH.

In-service tools should be cleaned and inspected at least ONCE A MONTH. To

clean---immerse in a commercial degreasing compound and wipe clean with

a lint free cloth. If a degreasing compound is not available, wipe with a clean

cloth.

2. CHECK DIE CLOSURE After cleaning, inspect the crimping dies for proper die closure. See Fig. 6 for

plug gaging instructions.

3. LUBRICATE TOOL ONCE A

WEEK.

4. CLEAN EXCESS OIL FROM

CRIMP DIES AND USE.

In-service tools should be lubricated ONCE A WEEK, and after every cleaning.

Lubricate all pins, pivots and bearing surfaces with a good grade S.A.E. 20 or

equivalent motor oil. Be sure to clean any excess oil from crimping dies before

using.

VISUAL INSPECTION

1. Visually inspect tool for missing or loose pins; then close the tool and note the return action of the handles.

2. Remove the terminal locator and visually inspect the crimping dies for worn, chipped or broken surfaces.

Damaged crimping dies are objectionable and may go undetected when gaging the die closure.

3. If parts are missing, defective or damaged; contact your local PANDUIT Sales Office for information on repair

or replacement of tools.

DIE CLOSURE INSPECTION

Die Closure inspection is made by using the GO/NO-GO plug gage members and GO/NO-GO dimensions listed

in chart shown below.

“D”

DIE CLOSURE “G”

GAGE MEMBER

CRIMP

SIZE GO NO-GO GO NO-GO

16-14 .1140 .1240 .1140-

.1143 .1239-

.1240

12-10 .1530 .1630 .1530-

.1533 .1629-

.1630

TO PERFORM DIE CLOSURE INSPECTION

A. Clean crimping die and plug gage surfaces.

B. Close tool handles until crimping jaws are bottomed and handles are fully closed.

C. Using the proper gage member, insert the GO side into the crimping die – it must pass completely through

the closure.

FIG. 6

D. Reverse the gage and try to insert the NO-GO side into the crimping die (Do Not use excessive force). The

NO-GO side may partially enter the die closure but must not pass completely through.

E. If both the GO and NO-GO conditions are met; the tool is dimensionally correct – if either condition fails,

adjust the CRIMP DIE CLOSURE as follows:

1. Remove lock screw with small (2 mm) Allen wrench [see Fig. 2].

2. With adjustment wrench provided, turn adjustment pin one notch – each notch produces approximately

.002” of adjustment. A clockwise turn increases the die closure and a counter-clockwise turn decreases

the die closure.

3. Close the tool and plug gage the die closure as instructed above. If the GO/NO-GO conditions are not

met, repeat Step (2) in one notch increments until the tool is gages to be dimensionally correct.

Replace and tighten lock screw after final adjustment.

F. If the above procedure fails to satisfy all GO and NO-GO conditions, contact your local PANDUIT Sales

Office.

PRODUCT INFORMATION CHART - TOOL NO. CT-460

Crimp

Die PAN-TERM™ Terminal

Part Number Wire Range

AWG Wire Strip Length:

+ 1/32 / - 0 (in.)

PN 14-F, FF, LF, R

BSN 14* 18 - 14 7/32

PNF 14-F, LF, R

PTF 14-R 18 - 14 5/16

PN 14-SLF 16 - 14 7/32

PNF 14-SLF

PV 14-SLF 16 - 14 5/16

DV 14-250* 16 - 14 9/32

16 - 14

BLUE

JN 218-216* 22 - 16 7/16

PN 10-F, FF, LF, R

BSN 10* 14-10 9/32

PNF 10-F, LF, R

PTF 10-R 14-10 3/8

PN 10-SLF 12-10 9/32

PNF 10-SLF 12/10 3/8

PV 10-SLF 12-10 5/16

DV 10-250* 12-10 9/32

12-10

YELLOW

JN 418-212* 18-12 1/2

FIG. 7

* Denotes locator must be removed before terminal is crimped.

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