Parker D31DW*EE Series Manuale utente

Bulletin HY11-5715-681/UK

Pilot Operated

Proportional DC Valve

Operating instructions

Series

D31DW*EE, D31NW*EE, D*1VW*EE

Design series 92

II 2 G c T4 Gb

-20 °C < Ta< +60 °C

Parker Hanniﬁn

Manufacturing Germany GmbH & Co. KG

Hydraulic Controls Division Europe

Gutenbergstr. 38

41564 Kaarst, Germany

Tel.: (+49) 181 99 44 43 0

E-mail: infohcd@parker.com

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

Note

This document and other information from Parker-Hanniﬁn Corpo-

ration, its subsidiaries and authorized distributors provide product

or system options for further investigation by users having techni-

cal expertise.

The user, through its own analysis and testing, is solely responsible for

making the ﬁnal selection of the system and components and assur-

ing that all performance, endurance, maintenance, safety and warn-

ing requirements of the application are met.The user must analyze all

aspects of the application, follow applicable industry standards, and

follow the information concerning the product in the current product

catalog and in any other materials provided from Parker or its subsid-

iaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors

provide component or system options based upon data or speciﬁca-

tions provided by the user, the user is responsible for determining that

such data and speciﬁcations are suitable and sufﬁcient for all applica-

tions and reasonably foreseeable uses of the components or systems.

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

3Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

0. EC declaration of conformity 4

1. Introduction 5

Ordering code 6

Technical data 8

Characteristic curves 9

Pilot oil 11

Dimensions 12

Name plate 15

2. Safety instructions 15

Symbols 15

Marking, Name plates 15

Work on the valve 16

3. Important information 16

Correct use 16

Common instructions 16

Liability 16

Storage 16

4. Installation 17

Scope of delivery 17

Installation 17

Electrical connection 17

Operation limits 17

Pressure ﬂuids 17

5. Operating instructions 20

Air bleeding of hydraulic system 20

Filter 20

Flushing 20

6. Maintenance 20

7. Troubleshooting 21

A1 Extract from standards/directives 22

A2 User guide – Solenoid 23

A3 Type-examination certiﬁcate – Solenoid 27

A4 Declaration of conformity - Solenoid 32

A5 Mounting instruction cable gland 33

Contents Page

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

0. EC declaration of conformity

EG KONFORMITÄTSERKLÄRUNG

DECLARATION OF CONFORMITY

DECLARATION DE CONFORMITÉ

im Sinne der EG-Richtlinie 94/9/EG vom 23.03.1994 und mit den zu ihrer Umsetzung erlassenen Rechtsvorschriften

Pursuant to European Directive 94/9/EC dated 23 March 1994 and statutory provisions relating to its implementation

Dans le sens de la directive 94/9/CE datée du 23 3 1994 et des prescriptions légales promulguées quant à son

application,

Wir Parker Hanniﬁn GmbH

Nous

Anschrift Gutenbergstraße 38

address DE-41564 Kaarst

adresse

erklären, dass die in der Betriebsanleitung beschriebenen, explosionsgeschützt ausgeführten vorgesteuerten Wegeventiles

hereby declare that, as described in the operation instructions, the explosion-proof pilot operated DC valve

déclarons que, comme décrit dans ce mode d’emploi, les soupapes antidéﬂagrantes type distributeur à commande pilotée

der Serie D31DW*EE, D31NW*EE,

series D*1VW*EE

de la série

Geräte im Sinne des Artikels 1 (3) der RL 94/9/EG sind und die grundlegenden Sicherheits- und Gesundheitsanforderungen

gemäß Anhang II der Richtlinie 94/9/EG erfüllen.

are equipment as deﬁned in Article 1 (3) of Directive 94/9/EC and comply with the essential health and safety requirements

set out in Annex II of Directive 94/9/EG.

correspondent aux appareils dans le sens de l’article 1 (3) de la directive RL 94/9/CE et qu’ils remplissent les exigences

fondamentales relatives à la sécurité et la santé selon l’annexe II de la directive 94/9/CE.

Die grundlegenden Sicherheits- und Gesundheitsanforderungen werden erfüllt in Übereinstimmung mit folgenden Normen:

The essential health and safety requirements are met in accordance with the following standards:

Les exigences relatives à la sécurité ainsi qu’à la santé sont remplies en conformité avec les normes suivantes:

EN 1127-1

EN 13463-1

EN 13463-5

EN 982

Die Kennzeichnung der Geräte enthalten folgende Angaben:

The marking of the equipment contains the following information:

Les marquages des appareils contiennent les indications suivantes :

II 2 G c T4 Gb

-20 °C ≤Ta ≤+60 °C

Der korrekte Gebrauch der Geräte bei Installation und Betrieb wird vorausgesetzt. Details zum korrekten Gebrauch (ein-

schließlich Explosionsschutz) sind in der Betriebsanleitung zu ﬁnden.

It is assumed that the equipment will only be installed and operated in accordance with correct use. Details of correct use

can be found in the operating instructions incl. explosion protection.

Il est obligatoire d’installer et d’utiliser les appareils de la manière correcte. Le mode d’emploi contient des détails pour

l’utilisation correcte, comprenant la protection antidéﬂagrante.

Kaarst, 03.12.2012

Technischer Leiter QM-Beauftragter

Technical manager QM ofﬁcer

Directeur technique Responsable qualité

Hansgeorg Kolvenbach Wolfgang Bausch

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

5Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

D31DW

D91VW

D31NW D41VW

D91VW D111VW

1. Introduction

The D*1*W*EE with explosion proof solenoids are

based on the standard D*1*W series. The specif-

ic solenoid design allows the usage in hazardous

environments.

The explosion proof class is

Ex mbe II T4 Gb

for use in zone 1 (conform to ATEX).

All explosion proof solenoids are DC design. The

valves for AC operate with integrated rectiﬁer.

The pilot operated valves are available in 4 sizes:

D31DW NG10 (standard)

D31NW NG10 (high ﬂow)

D41VW NG16

D91VW NG25 (for port diameter up to 32 mm)

D111VW NG32

All valves are piloted by a D1VW valve. The mini-

mum pilot pressure must be ensured for all oper-

ating conditions of the directional valve.

Additionally spools with a P to T connection in the

de-energized position need an external pressure

supply (external inlet) or an integral check valve.

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

Series Spool type

3 position spool

Code Spool type

a 0 b

001 2)

002 2)

003 3)

004 3)

005 3)

006 3)

0091) 2)

011 3)

015 3)

016 3)

021 3)

022 3)

2 position spool

Code Spool type

a b

0202)

0302)

3 position spool

Code Spool position

C 2)

3 positions.

Spring offset in position “0“.

Operated in position “a“ or “b“.

Standard Spool type 009

E 2)

Operated in

position “a“.

Operated in

position “b“.

2 positions.

Spring offset in position “0“.

F 2)

Spring offset in

position “b“.

Spring offset in

position “a“.

2 positions.

Operated in position “0“.

K 2)

Operated in

position “b“.

Operated in

position “a“.

2 positions.

Spring offset in position “0“.

M 2)

Spring offset in

position “a“.

Spring offset in

position “b“.

2 positions.

Operated in position “0“.

R 3) No centre in

offset position.

No centre in

offset position.

2 positions, detent.

Operated in position “0“ or “b“.

S 3) No centre in

offset position.

No centre in

offset position.

2 positions, detent.

Operated in position “0“ or “a“.

No center in offset position.

2 position spools

Code Spool position

B 2) Spring offset in position “b“.

Operated in position “a“.

D 3)

Detent, operated in position

“a“ or “b“. No center or offset

position.

H 2) Spring offset in position “a“.

Operated in position “b“.

Spool

position

Code Bore Size Feature

D31DW Ø11mm NG10

D31NW Ø11mm NG10 High ﬂow

D41VW Ø20mm NG16

D91VW Ø32mm NG25

D111VW Ø50mm NG32

Ordering code

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

7Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

Solenoid

options:

Explosion

proof

Ex mbe II

Solenoid

voltage

Pilot oil

supply

and drain

options

Accessories

Further spool types and solenoid voltages on request.

Connection:

Explosion

proof with

cable glands

Seals

Code Seal

N NBR

V FPM

Code Solenoid voltage

J 24V =

N230 V/50 Hz

P 110 V/50 Hz

Code Inlet Outlet

1 Internal External

2 External External

3 4) Integral

check valve External

4 5) Internal Internal

5 External Internal

6 4) Integral

check valve Internal

Code Accessories

ohne Standard valve

w/o accessories

3A Pilot choke, meter-out

3B Pilot choke, meter-in

3C Pilot with pressure

reducing valve

3D 6) Stroke adjustment

side B

3E 6) Stroke adjustment

side A

3F Stroke adjustment

side A and B

3R meter-out / pressure

reducing valve

1T meter-in / pressure

reducing valve

Design

series

(not required

for ordering)

1) Consider speciﬁc spool position.

2) All sizes (D31, D41, D 91, D111) available

3) Only D31, D41, D91 available.

4) Not for D31DW and D111VW available.

5) Not for spools 002, 009 available.

6) Only D31, D41, D91 available.

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

60 / 40 (50/60) 95 / 65 150 / 170 470 / 390

55 / 40 (50/60) 75 / 65 110 / 170 320 / 390

55 / 40 (50/50) 60 / 65 90 / 170 210 / 390

55 / 40 (50/50) 60 / 65 85 / 170 200 / 390

40 / 30 (30/50) 75 / 55 130 / 155 450 / 375

35 / 30 (30/50) 65 / 55 90 / 155 300 / 375

35 / 30 (30/50) 40 / 55 70 / 155 190 / 375

35 / 30 (30/50) 40 / 55 65 / 155 180 / 375

General

Design Directional spool valve

Actuation Solenoid

Series D31DW D31NW D41VW D91VW D111VW

Size NG10 NG10 NG16 NG25 NG32

Weight (1/2 solenoids) [kg] 6.0 / 6.6 7.6 / 8.1 9.7 / 10.3 17.9 / 18.6 67.4 / 68.0

Mounting interface DIN 24340

A10

DIN 24340

A10

DIN 24340

A16

DIN 24340

A25

DIN 24340

A32

ISO 4401 ISO 4401 ISO 4401 ISO 4401 ISO 4401

NFPA D05 NFPA D05 NFPA D07 NFPA D08 NFPA D10

CETOP RP 121-H

Mounting position unrestricted, preferably horizontal

Ambient temperature [°C] -20...+60

MTTFDvalue [years] 75

Hydraulic

Max. operating pressure [bar] P, A, B: 350; T: 140

Fluid Hydraulic oil in accordance with DIN 51524 / 51525

Fluid temperature [°C] -25 ... +60

Viscosity permitted [cSt] /

recommended [cSt] /

[mm²/s]

2.8...400

30...80

Filtration ISO 4406 (1999); 18/16/13

Flow max. [l/min] 150 170 300 700 2000

Leakage at 350 bar (per ﬂow path) [ml/min] up to 100* up to 150* up to 200* up to 800* up to 5000*

*depending on spool

Opening pressure integral check valve [bar] n.a. see p/Q

diagram

see p/Q

diagram

see p/Q

diagram

n.a.

Minimum pilot supply pressure [bar] 5 7 5

Static / Dynamic

Step response at 95 % [ms] Energized / De-energized

DC solenoids Pilot pressure 50 bar

100 bar

250 bar

350 bar

AC solenoids Pilot pressure 50 bar

100 bar

250 bar

350 bar

Electrical characteristics

Duty ratio 100 % ED; CAUTION: coil temperature up to 135 °C possible

Protection class , Ex mbe II T4 Gb, IP66 (plugged and mounted correctly)

Code J N P

24 V = 230/50 Hz 110/50 Hz

±10 ±10 ±10

1.0 0.12 0.25

24 24 24

Supply voltage / ripple [V]

Tolerance supply voltage [%]

Current consumption [A]

Power consumption [W]

Solenoid connection Box with M20x1.5 entry for cable glands. Solenoid identiﬁcation as per

ISO 9461.

Wiring min. [mm²] 3 x 1.5 recommended

Wiring length max. [m] 50 recommended

With electrical connections the protective conductor (PE W) must be connected according to the relevant regulations.

Technical data

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

9Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

D31DW and D41VW

Spool

Code

Curve number

P-A P-B P-T A-T B-T

D3 D4 D3 D4 D3 D4 D3 D4 D3 D4

001 3 1 3 1 – – 1 4 1 5

002 3 1 3 2 4 6 1 4 1 6

003 3 1 4 2 – – 1 5 1 6

004 3 1 3 1 – – 1 5 1 5

005 3 2 4 2 – – 1 3 1 5

006 3 1 3 2 – – 1 3 1 6

007 4 1 3 1 – 6 1 4 1 5

009 3 2 3 9 8 8 1 7 1 10

011 3 1 3 1 – – 1 4 1 5

014 3 1 4 1 – 6 1 4 1 5

015 4 1 3 2 – – 1 4 1 6

016 4 2 3 2 – – 1 3 1 5

020 3 3 4 5 – – 1 3 1 5

021 4 2 3 8 – – 1 2 – –

022 3 8 4 2 – – – – 1 3

026 3 3 3 5 – – – – – –

030 3 2 1 3 – – 1 6 1 7

054 – 2 – 3 – – – 6 – 7

Flow curves

The ﬂow curve diagram shows the ﬂow versus

pressure drop curves for all spool types. The rel-

Spool

Code

Curve number

P-A P-B P-T A-T B-T

001 3 3 – 2 5

002 3 3 7 4 3

003 2 3 – 4 4

004 2 3 – 4 4

005 2 4 – 1 4

006 8 9 – 7 9

009 4 6 6 4 10

011 3 3 – 2 4

015 2 2 – 1 4

016 4 3 – 2 4

020 6 4 – 3 6

021 – 7 – 8 –

022 4 – – 9 –

030 5 3 – 2 5

D31NW

All characteristic curves measured with HLP46 at 50 °C.

evant curve number for each spool type, operat-

ing position and ﬂow direction is given in the ta-

ble below.

Pilot Operated Proportional DC Valve

Series D*W*EE Explosion Proof

Operating Instructions

Parker Hanniﬁn Corporation

Hydraulics Group

D_W_EE_92 5715-681 UK.indd CM 07.05.13

Flow curves / Integral check valve

Spool

Code

Curve number

P-A P-B P-T A-T B-T

D9 D11 D9 D11 D9 D11 D9 D11 D9 D11

001 3 5 2 5 – – 3 4 5 1

002 2 5 1 5 1 5 3 4 5 1

003 4 – 2 – – – 3 – 6 –

004 4 – 3 – – – 3 – 5 –

005 1 – 2 – – – 4 – 5 –

006 2 – 2 – – – 4 – 6 –

007 3 – 1 – 7 – 3 – 5 –

009 4 3 8 3 9 2 4 3 10 1

011 3 – 2 – – – 3 – 5 –

014 1 – 2 – 8 – 3 – 5 –

015 3 – 3 – – – 4 – 5 –

016 3 – 3 – – – 4 – 5 –

020 6 5 5 5 – – 6 3 8 1

021 5 – 10 – – – 3 – – –

022 10 – 5 – – – – – 5 –

026 6 – 5 – – – – – – –

030 3 5 2 5 – – 3 4 5 1

054 4 5 3 5 – – 3 4 5 1

D91VW and D111VW

Integral check valve in the P port

Mounting an integral check valve in the P port is

necessary to build up pilot pressure for valves with

P to T connection and internal pilot oil supply. The

pressure difference at the integral check valve

(see performance curves) is to be added to all ﬂow

curves of the P-port of the main valve. Direction-

al valves with an integral check valve are available

for the series D31NW and D41VW.

Flow curve D41VW

Flow curve D91VWFlow curve D31NW

Pressure drop p [bar]

Flow Q [l/min]

100 200 300 400

500

600 700

10 9 8 7 6 5 4

D91VW

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