PCB Piezotronics 8159-0012A Manuale utente

Model 8159-0012A

1 CHANNEL STRAIN GAGE SENSOR SIGNAL CONDITIONER

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-828-8840

24-hour SensorLine: 716-684-0001

Fax: 716-684-0987

E-mail: [email protected]

Web: www.pcb.com

Manual 21354 Rev E

ECN 50523

Repair and Maintenance

PCB guarantees Total Customer Satisfaction through its

“Lifetime Warranty Plus” on all Platinum Stock Products

sold by PCB and through its limited warranties on all other

PCB Stock, Standard and Special products. Due to the

sophisticated nature of our sensors and associated

instrumentation, field servicing and repair is not

recommended and, if attempted, will void the factory

warranty.

Beyond routine calibration and battery replacements

where applicable, our products require no user

maintenance. Clean electrical connectors, housings, and

mounting surfaces with solutions and techniques that will

not harm the material of construction. Observe caution

when using liquids near devices that are not hermetically

sealed. Such devices should only be wiped with a

dampened cloth—never saturated or submerged.

In the event that equipment becomes damaged or ceases

to operate, our Application Engineers are here to support

your troubleshooting efforts 24 hours a day, 7 days a

week. Call or email with model and serial number as well

as a brief description of the problem.

Calibration

Routine calibration of sensors and associated

instrumentation is necessary to maintain measurement

accuracy. We recommend calibrating on an annual basis,

after exposure to any extreme environmental influence,

or prior to any critical test.

PCB Piezotronics is an ISO-9001 certified company whose

calibration services are accredited by A2LA to ISO/IEC

17025, with full traceability to SI through N.I.S.T. In

addition to our standard calibration services, we also offer

specialized tests, including: sensitivity at elevated or

cryogenic temperatures, phase response, extended high

or low frequency response, extended range, leak testing,

hydrostatic pressure testing, and others. For more

information, contact your local PCB Piezotronics

distributor, sales representative, or factory customer

service representative.

Returning Equipment

If factory repair is required, our representatives will

provide you with a Return Material Authorization (RMA)

number, which we use to reference any information you

have already provided and expedite the repair process.

This number should be clearly marked on the outside of

all returned package(s) and on any packing list(s)

accompanying the shipment.

Contact Information

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLine: (716) 684-0001

General inquiries: in[email protected]

Repair inquiries: rma@pcb.com

For a complete list of distributors, global offices and sales

representatives, visit our website, www.pcb.com.

Safety Considerations

This product is intended for use by qualified personnel

who recognize shock hazards and are familiar with the

precautions required to avoid injury. While our equipment

is designed with user safety in mind, the protection

provided by the equipment may be impaired if equipment

is used in a manner not specified by this manual.

Discontinue use and contact our 24-Hour Sensorline if:

Assistance is needed to safely operate equipment

Damage is visible or suspected

Equipment fails or malfunctions

For complete equipment ratings, refer to the enclosed

specification sheet for your product.

Definition of Terms and Symbols

The following symbols may be used in this manual:

DANGER

Indicates an immediate hazardous

situation, which, if not avoided, may

result in death or serious injury.

Manual 21354 Rev E

ECN 50523

CAUTION

Refers to hazards that could damage

the instrument.

NOTE

Indicates tips, recommendations and

important information. The notes

simplify processes and contain

additional information on particular

operating steps.

The following symbols may be found on the equipment

described in this manual:

This symbol on the unit indicates that

high voltage may be present. Use

standard safety precautions to avoid

personal contact with this voltage.

This symbol on the unit indicates that

the user should refer to the operating

instructions located in the manual.

This symbol indicates safety, earth

ground.

Manual 21354 Rev E

ECN 50523

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

Manual 21354 Rev E

ECN 50523

Component Name

Hazardous Substances

Lead (Pb)

Mercury (Hg)

Cadmium (Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls (PBB)

Polybrominated

Diphenyl Ethers

(PBDE)

Housing

PCB Board

Electrical Connectors

Piezoelectric Crystals

Epoxy

Teflon

Electronics

Thick Film Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit

requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

SERIES 8159 SIGNAL CONDITIONER MANUAL

TABLE OF CONTENTS

Section Page

1.0 DESCRIPTION 2

2.0 INSTALLATION 3

3.0 WIRING 4

4.0 SWITCH DEFINITION 8

5.0 FUNCTION DEFINITIONS 9

6.0 OPERATING INSTRUCTIONS 10

7.0 CALIBRATION INSTRUCTIONS 12

8.0 OPTIONS 15

Figure Page

1 Series 8159 Front Panel View 2

2 Series 8159 Rear Panel View 3

3 Panel Mounting Cut-Out Dimensions 3

4 Transducer Wiring 4

5 Input/Output (I/O) Wiring 5

6 Location of Jumpers and Potentiometers (Top View) 6

7 SW1 Switch Settings 6

8 Location of 115/230 VAC Jumper (Bottom View) 6

9 Location of RCAL Resistor 7

10 Front Panel Switches 7

11 Transducer Connections 13

12 Program Menu Diagram 16

MANUAL NUMBER: 23865

MANUAL REVISION: J

DIN. NUMBER: 49289

SERIES 8159 SIGNAL CONDITIONER MANUAL

1.0 DESCRIPTION

The Series 8159 is a microprocessor-based digital indicator capable of interfacing directly to low

level strain gage transducers. An internal, high gain, fully differential amplifier and a 4-½ digit

analog-to-digital converter combine to accurately digitize the input signal. A 5V @ 60mA or

10V @ 120mA, short circuit protected, transducer excitation supply is also provided. A +/-

10VDC analog output signal, with a 1kHz bandwidth, comes standard with the instrument. A 4-

20 mA analog output signal is also standard with the instrument. A front panel RCAL switch

provides a convenient calibration feature. TARE and CALIBRATION are easily performed via

front panel pushbuttons.

Figure 1 - Series 8159 Front Panel View

SERIES 8159 SIGNAL CONDITIONER MANUAL

Figure 2 - Series 8159 Rear Panel View

2.0 INSTALLATION

The Series 8159 enclosure is designated for panel mounting in a 1/8 DIN cutout. The cutout

dimensions are shown below.

Figure 3 - Panel Mounting Cutout Dimensions

To panel mount the 8159, perform the following steps:

1. Rotate the four pawl screws (outside screws in each corner) several turns counter-

clockwise to retract the pawls. Make sure the pawls retract enough to clear the back of

the mounting panel. The pawls may be retracted to accommodate panel thickness up to

0.25 inches (6.35mm).

2. Insert the instrument into the panel cutout.

3. Position the pawls so that their elongated dimension overlaps the panel cutout, then

tighten the screws. Do not over-tighten.

4. Installation complete.

SERIES 8159 SIGNAL CONDITIONER MANUAL

3.0 WIRING

Reference Figures 4 and 5 for TRANSDUCER and INPUT/OUTPUT (I/O) wiring information.

Power is applied with a 3-prong AC power cord. The instrument is protected by a 250V, 250mA

fast acting 5mm fuse. The fuse holder is an integral part of the input power connector. A spare

fuse is provided in the fuse holder. Internal solder jumpers are provided to allow 115VAC or

230VAC operation (Reference Figure 8).

Warning: Remove AC power to the 8159 meter before changing the fuse.

The cable shield must connect directly to an RFI/EMI rated connector hood instead of pin

9. The shield must make a 360 degree bond to the connector hood at the cable entry.

Figure 4 - Transducer Wiring

It is recommended that the sense leads be used with cable lengths longer than 20 feet. The

excitation voltage is then sensed and regulated at the transducer for optimum shunt calibration.

Consult factory for cable lengths over 100 feet.

Warning: Remove AC power to the 8159 meter before removing any enclosure panels or

making any internal adjustments or changes.

To enable or disable the sense lead setting, perform the following:

1. Open the back panel of the meter case by removing the four (4) screws located in the

corners of the panel face.

2. Expose the connector circuit board located on the back of the back panel.

NOTE: For newer units, the boards use R2 and R3 instead of JP2 and JP3.

3. Remove the solder jumpers from JP2 and JP3 to ENABLE sense lead setting.

4. Solder the JP2 and JP3 jumpers to DISABLE the sense lead setting.

5. Close the back panel of the meter case by fastening the panel face at each corner with the

four (4) screws.

9 Chassis GndCable Shield

SERIES 8159 SIGNAL CONDITIONER MANUAL

Figure 5 - Input/Output (I/O) Wiring

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