Pepperl+Fuchs VBA-4E4A-G20-ZEJ/M3L-P10 Manuale utente

VBA-4E4A-G20-

ZEJ/M3L-P10

AS-Interface motor control

mod le

FACTORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-

try, published by the Central Association of the lectrical Industry (Zentralverband

lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the

supplementary clause: " xpanded reservation of proprietorship"

VBA-4 4A-G20-Z J/M3L-P10

1 Introd ction................................................................................. 4

1.1 Content of this Doc ment ................................................................... 4

1.2 Target Gro p, Personnel...................................................................... 4

1.3 Symbols Used ...................................................................................... 4

1.4 Intended se......................................................................................... 5

1.5 General Safety Information.................................................................. 5

1.6 Declaration of conformity.................................................................... 6

2 Certificates and approvals......................................................... 7

2.1 UL Information...................................................................................... 7

3 Prod ct Description ................................................................... 8

3.1 Use and application ............................................................................. 8

3.2 Ho sing................................................................................................. 9

3.3 Displays and operating elements ....................................................... 9

3.4 Interfaces and connections .............................................................. 11

3.5 Accessories ........................................................................................ 12

4 Installation................................................................................. 13

4.1 Storage and Transportation .............................................................. 13

4.2 Unpacking........................................................................................... 13

4.3 Connecting the AS-Interface and A xiliary Power Flat Cable ....... 13

4.4 Connecting motors and sensors...................................................... 16

5 Commissioning......................................................................... 17

5.1 AS-Interface comm nication ............................................................ 17

5.2 Config ring the start/stop ramps ..................................................... 19

6 Tro bleshooting........................................................................ 23

2019-09

VBA-4 4A-G20-Z J/M3L-P10

Introduction

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

■

Product identification

■

Delivery, transport, and storage

■

Mounting and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

This document

■

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

■

U-type examination certificate

■

U declaration of conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Instruction manual

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Note

For full information on the product, refer to the further documentation on the Internet at

www.pepperl-fuchs.com.

VBA-4 4A-G20-Z J/M3L-P10

Introduction

2019-09

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

1.4 Intended use

The AS-Interface motor control module is used to control 1 or 2 DC roller motors. The module

is optimized for ITOH Denki PM ... X /XP motors, but can also be used for compatible DC

motors. The motor control module has 2 inputs for connecting 3-wire sensors.

Read through these instructions thoroughly. Familiarize yourself with the device before

installing, mounting, or operating.

Always operate the device as described in these instructions to ensure that the device and

connected systems function correctly. The protection of operating personnel and plant is only

guaranteed if the device is operated in accordance with its intended use.

1.5 General Safety Information

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Installation and commissioning of all devices may only be performed by trained and qualified

personnel.

User modification and or repair are dangerous and will void the warranty and exclude the

manufacturer from any liability. If serious faults occur, stop using the device. Secure the device

against inadvertent operation. In the event of repairs, return the device to your local

Pepperl+Fuchs representative or sales office.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note

This symbol brings important information to your attention.

Note

Disposal

lectronic waste is hazardous waste. When disposing of the equipment, observe the current

statutory requirements in the respective country of use, as well as local regulations.

2019-09

VBA-4 4A-G20-Z J/M3L-P10

Introduction

1.6 Declaration of conformity

This product was developed and manufactured under observance of the applicable uropean

standards and guidelines.

The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality

assurance system that conforms to ISO 9001.

Note

A Declaration of Conformity can be requested from the manufacturer.

ISO9001

VBA-4 4A-G20-Z J/M3L-P10

Certificates and approvals

2019-09

2 Certificates and approvals

2.1 UL Information

Technical Data and Environmental Conditions

This device is for indoor use only.

This device may be operated in altitudes up to 2000 m.

The ambient temperature range is from -25 °C to +70 °C.

The device must be installed in accordance with applicable national laws and regulations.

If the device is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impaired.

The device is maintenance-free.

2019-09

VBA-4 4A-G20-Z J/M3L-P10

Product Description

3 Product Description

3.1 Use and application

The VBA-4 4A-G20-Z J/M3L-P10 motor control module is an AS-Interface connection

module for controlling 1 or 2 DC roller motors. The module is optimized for ITOH Denki

PM ... X /XP motors, but can also be used for compatible DC motors.

To record statuses in the field environment, the module also has 2 inputs for 3-wire sensors

with PNP outputs or for mechanical contacts. The input characteristic of the inputs corresponds

to type 1 in accordance with N 61131-2.

The motors are supplied with power via an external auxiliary voltage. Sensors are supplied

from the AS-Interface. The auxiliary voltage is supplied to the motor control module via a 2

flat cable in addition to the AS-Interface flat cable.

■

The permissible auxiliary current is 18 V ... 30 V.

■

The sensor power supply may be loaded, in total, with 100 mA.

■

For each motor, a maximum current load of 5 A is permitted briefly (< 2 s).

Figure 3.1 VBA-4 4A-G20-Z J/M3L-P10 motor control module

ssential function and application characteristics of the motor control module are:

■

Compact housing for direct mounting in support profiles or cable ducts

■

Connection of the motors/sensors via cable outputs with M8 connectors

■

Piercing technology with gold-plated contact pins for contacting the AS-Interface flat cable

■

Function displays for the bus, external auxiliary current, status information, inputs, and

outputs

■

Communication monitoring

■

Configurable start/stop ramps for motor control

■

Supply of the connected motors from the external auxiliary current

■

Supply of the connected sensors from the AS-Interface

VBA-4 4A-G20-Z J/M3L-P10

Product Description

2019-09

3.2 Housing

The housing is made entirely of plastic, except for the hinge pins for the hinged cable guide.

The housing consists of following main components:

■

a mounting base with embedded electronics

■

a folding guide cage as a cable guide for the AS-Interface flat cable

Figure 3.2 Housing dimensions

3.3 Displays and operating elements

Figure 3.3 Status indicators on the motor control module

The operating state of the motor control module is displayed via 10 L Ds.

Stat s indicators for AS-Interface and power s pply

The PWR L D and the FAULT L D show the AS-Interface operating state. Various error states

are displayed as a collective error message "Peripheral fault."

Display of the AS-Interface operating states

120

131.5

27.5

Ø 8

L D PWR

Green

L D FAULT

Red Status

On Off AS-Interface power supply is OK

Flashing On Address = 0

On On AS-Interface communication error

YELLOW ASI

BLACK AUX

PWR

FAULT

AUX

FUSE1

FUSE2

DIR

MOT1

MOT2

IN1

IN2

IN1

MOT1

IN2

MOT2

2019-09

VBA-4 4A-G20-Z J/M3L-P10

Product Description

The AUX L D shows the status of the AUX external auxiliary voltage supply.

Display of the AUX External a xiliary voltage s pply

Stat s indicators for motor f ses

The FUS 1 L D for motor 1 and the FUS 2 L D for motor 2 show the status of the power

supplied to the motors.

Motor f se Indicator

Stat s indicators for motors MOT1, MOT2

The MOT1, MOT2, RR 1, RR2, and DIR L Ds display information about the operating states

of the respective motor.

Motor activity indicators

Flashing Flashing Peripheral fault, collective error message for:

■

AUX external auxiliary power is missing or is inverted

■

Overload of the sensor supply (IN+, IN-)

■

Overload of the speed signal SP D

Off Off AS-Interface voltage missing

AUX L D

Red/green Status

Green on AUX external auxiliary voltage is OK

Red on AUX external auxiliary voltage is inverted

Off AUX external auxiliary voltage is missing

L D FUS 1

L D FUS 2

Green Status

On Power supply for motor is OK

Off Power supply for motor is missing:

■

Fuse is faulty or

■

AUX external auxiliary voltage is not connected

Table 3.1

L D PWR

Green

L D FAULT

Red Status

Note

Motor fuses Are safety fuses

Fuses with a 5 A rated current act as protection against short circuits. ach motor is

safeguarded with a fuse. The fuses are not exchangeable. If a fuse is faulty, the module must

be replaced.

L D MOT1

L D MOT2

Yellow Status

On Motor is in operation

Off Motor is off

Table 3.2

Indice

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