Pepperl+Fuchs VBA-4E3A-G20-ZEL/M1L-P6 Manuale utente
VBA-4E3A-G20-
ZEL/M1L-P2
AS-Interface
Motor Control Module
ACTORY AUTOMATION
MANUAL
With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-
try, published by the Central Association of the lectrical Industry (Zentralverband
lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the
supplementary clause: " xpanded reservation of proprietorship"
VBA-4 3A-G20-Z L/M1L-P2
VBA-4 3A-G20-Z L/M1L-P2
3
1 Introduction................................................................................. 4
2 Declaration of Conformity.......................................................... 5
3 Safety ........................................................................................... 6
3.1 Symbols Relevant to Safety ................................................................ 6
3.2 Intended Use ........................................................................................ 6
3.3 General Safety Information.................................................................. 6
4 Product Description ................................................................... 7
4.1 Use and Application............................................................................. 7
4.2 Housing................................................................................................. 8
4.3 Indicators and Operating Controls..................................................... 9
4.4 Interfaces and Connections.............................................................. 11
5 Installation................................................................................. 13
5.1 Storage and Transport ....................................................................... 13
5.2 Unpacking........................................................................................... 13
5.3 Connecting the AS-Interface and Auxiliary Power lat Cable ....... 13
5.4 Connecting Motors and Sensors...................................................... 16
6 Commissioning......................................................................... 17
6.1 AS-Interface Communication............................................................ 17
6.2 Configuration of the Start/Stop Ramps ............................................ 19
7 Troubleshooting........................................................................ 22
2015-05
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VBA-4 3A-G20-Z L/M1L-P2
Introduction
1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Please read the operating instructions carefully before installing this device and putting it into
operation. The instructions and notes contained in this document will guide you step by step
through the installation and commissioning procedures to ensure trouble-free use of this
product. By doing so, you:
■
Guarantee safe operation of the device
■
Can utilize the entire range of device functions
■
Avoid faulty operation and associated faults
■
Reduce costs associated with downtime and incidental repairs
■
Increase the effectiveness and operating efficiency of your plant.
Store these instructions somewhere safe in order to have them available for future work on the
device.
After opening the packaging, please ensure that the device is intact and that the package is
complete.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: +49 621 776-4411
Fax: +49 621 776-274411
-Mail: [email protected]
Note!
This symbol draws your attention to important information.
VBA-4 3A-G20-Z L/M1L-P2
Declaration of Conformity
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2 Declaration of Conformity
All products were developed and manufactured under observance of the applicable uropean
standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, 68307 Mannheim, has a certified quality
assurance system that conforms to ISO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001
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VBA-4 3A-G20-Z L/M1L-P2
Safety
3 Safety
3.1 Symbols Relevant to Safety
3.2 Intended Use
The AS-Interface motor control module is used to control one or two DC roller Interroll C310
motors or compatible types. The motor control module has two inputs for connecting three-wire
sensors.
Read through these instructions thoroughly. Familiarize yourself with the device before
installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3 General Safety Information
Make sure that the flat cables engage completely in the flat cable guide, to ensure a complete
seal and secure contact.
During operation, make sure that connectors are not disconnected or inserted, and the flat
cable guide is not opened. This could inadvertently start motors.
Only instructed specialist staff may operate the device in accordance with the operating
manual.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be carried out by a
qualified electrical specialist.
The operating company bears responsibility for observing locally applicable safety regulations.
Store the not used device in the original packaging. This offers the device optimal protection
against impact and moisture.
nsure that the ambient conditions comply with regulations.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
Disposal
lectronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.
VBA-4 3A-G20-Z L/M1L-P2
Product Description
2015-05
7
4 Product Description
4.1 Use and Application
The VBA-4 3A-G20-Z L/M1L-P2 motor control module is an AS-Interface connection module
for controlling one or two DC roller motors. The module is optimized for type Interroll C310
motors, but can be used for compatible DC motors as well.
To record statuses in the field environment, the module has two inputs for three-wire sensors
with positive-switching output (PNP) or for mechanical contacts. The input characteristic of the
inputs corresponds to type 1 according to N 61131-2.
The motors and the sensors are supplied with power via external auxiliary power. This auxiliary
power is supplied to the AS-Interface flat cable of the motor control module via a second flat
cable.
■
The permissible auxiliary power is 18 V....30 V.
■
The sensor power supply may be loaded, in total, with 500 mA.
■
For each motor, a maximum current load of 5 A is permitted.
Figure 4.1 VBA-4 3A-G20-Z L/M1L-P2 motor control module
2015-05
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VBA-4 3A-G20-Z L/M1L-P2
Product Description
ssential function and application characteristics of the motor control module are:
■
Compact housing for direct mounting in support profiles or cable ducts
■
Connection of the motors/sensors via cable outputs with M8 connectors
■
Insulation piercing technology with gold-plated contact pins for contacting the AS-
Interface flat cable
■
Function displays for the bus, external auxiliary power, status information, inputs, and
outputs
■
Communication monitoring
■
Configurable start/stop ramps for motor control
■
Supply of the connected components from the external auxiliary power
4.2 Housing
The housing is made entirely of plastic, with the exception of the hinge pins for the hinged cable
guide.
The main components are
■
A mounting base with electronics encapsulated in casting resin
■
A folding guide cage as a cable guide for the AS-Interface flat cable.
Figure 4.2 Housing dimensions
120
27.5
15
27.5
54
Ø 8
VBA-4 3A-G20-Z L/M1L-P2
Product Description
2015-05
9
4.3 Indicators and Operating Controls
Figure 4.3 Status indications on the motor control module.
The operating status of the motor control module is displayed via 12 L Ds.
Status Indication for Start/Stop Ramps
Once the AUX external auxiliary power has been switched on, the motor control module first
shows the number of the stored start/stop ramp. For ramps 1 to 7, the RR2, IN1, and IN2
L Ds indicate a numerical value in binary code by short flashing. RR2 L D is the highest
value bit. The L Ds flash five times for 50 ms each time.
If no start/stop ramp is stored, the six MOT1 ... IN2 L Ds flash.
For more information on the start/stop ramps, see "Configuration of Start/Stop Ramps" in the
"Commissioning" chapter.
Start/Stop Ramp Display
YELLOW ASI
BLACK AUX
PWR
FAULT
AUX
FUSE1
FUSE2
DIR
MOT1
MOT2
ERR1
ERR2
IN1
IN2
IN1
MOT1
IN2
MOT2
Note!
Additional Flashing Codes during Module Configuration
The following status information relates only to the normal mode of the motor control module. If
you set the motor control module to configuration mode for parameterization, this is indicated
by multiple L Ds flashing. Details can be found in the "Commissioning" chapter.
Ramp no. L D MOT1 L D MOT2 L D RR1 L D RR2 IN1 L D IN2 L D
0 Flashes Flashes Flashes Flashes Flashes Flashes
1 Off Off Off Off Off Flashes
2 Off Off Off Off Flashes Off
3 Off Off Off Off Flashes Flashes
4 Off Off Off Flashes Off Off
5 Off Off Off Flashes Off Flashes
6 Off Off Off Flashes Flashes Off
7 Off Off Off Flashes Flashes Flashes
2015-05
10
VBA-4 3A-G20-Z L/M1L-P2
Product Description
Status Indications for AS-Interface and Power Supply
The PWR L D and the FAULT L D show the AS-Interface operating status. Various error
statuses are displayed as a collective error message "Peripheral fault."
Display of the AS-Interface Operating Statuses
The AUX L D shows the status of the AUX external auxiliary power.
Display of the AUX External Auxiliary Power
Status Indications for Motor uses
The FUS 1 L D for motor 1 and the FUS 2 L D for motor 2 show the status of the power
supplied to the motors.
Motor use Indicator
L D PWR
Green
L D FAULT
Red Status
On Off AS-Interface power supply is OK
Flashes On Address = 0
On On AS-Interface communication error
Flashes Flashes Peripheral fault, collective error message for:
■
AUX external auxiliary power is missing or is inverted
■
Overload of the sensor supply (IN+, IN-)
■
Overload of the speed signal SP D
Off Off AS-Interface voltage missing
AUX L D
Red/green Status
Green on AUX external auxiliary power is OK
Red on AUX external auxiliary power is inverted
Off AUX external auxiliary power voltage is missing
L D FUS 1
L D FUS 2
Green Status
On Power supply for motor is OK
Off Power supply for motor is missing:
■
Fuse is faulty or
■
AUX external auxiliary power is not connected
Note!
Motor Fuses Are Safety Fuses
Fuses with a 5 A rated current act as protection against short circuits. ach motor is
safeguarded with a fuse. The fuses are not interchangeable. If a fuse is faulty, the module must
be replaced.
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