Philips GC6540 CompactCare Manuale utente

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

Pressurized Steam Generator Compact Care

GC6540

11/03

PRODUCT INFORMATION

Iron

- Lavender color

- SteamGlide soleplate

- Steam rate (max): 110 g/min

- Steam trigger with lock

- Steam tip

- Steam hose length: 1.7 m

- Shot Of Steam: 150 g/min

Stand

- Inox boiler pressure max. 4.0 bar

- Boiler volume max. 800 ml

- Steam ready in 6 minutes

- Hose cord storage compartment

- Hose cord length 1.7 m

- Power cord length 1.9 m

- Overheat safety stop (Thermal fuse)

- Carry-lock

- Variable steam

- ECO setting

- Water empty indicator

- Steam ready indicator

EMF & Service Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- After the product has been repaired, it should function

properly & has to meet the safety requirements as

officially laid down at this moment.

TECHNICAL INFORMATION

Voltage : 230 V

Frequency : 50 - 60 Hz

Power - Iron : 800 W

- Boiler : 1370 W

Dimension (F-box) : 39 cm (D) x 25 cm (W) x 37 cm (H)

Weight Product) : 4.7 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

Carry-lock

For safe storage, the iron can be locked to the stand tray via a

slider knob at the rear.

Variable steam control

There are 3 steam settings controlled mechanically via a steam

knob: Low, Medium, High.

REPAIR INSTRUCTION

- No specific issues

OPTIONAL (ACCESSORIES)

- No specific issues

GC6540

2-6

DISASSEMBLY ADVICE - IRON

BACKPLATE 1

HOSE CORD MOUNTED ASSY 2

Remove Screw A

Disassemble BACKPLATE 1

Remove Screw B1, B2

Remove Clamping plate

Remove Power cord quick-connect S, E, L, N

Remove Hose clip (a)

Disassemble Steam hose

Disassemble HOSE CORD MOUNTED ASSY 2

Steam hose

Black

Hose clip(a)

Power cord

Blue

Clamping

plate

BlueGreen

NLE

B2 B1

Brown

Fig 1. Wiring at rear HOUSING (Part 1)

Blue

(Micro switch)

Black

(Microswitch)

White

(Lamp assy)

Blue

(Lamp assy)

Fig 2. Wiring at rear HOUSING (Part 2)

INLAY 3

STEAM LOCK 4

LAMP ASSY 5

MICROSWITCH ASSY 6

TRIGGER 7

THERMOSTAT DIAL ASSY 9

HOUSING PRINTED 10

SOLEPLATE COVER 11

THERMOSTAT BUSH 13

BRAIDED RUBBER HOSE 14

SOLEPLATE ASSY 16

Remove Screw A

Disassemble BACKPLATE 1

Release Inlay rear catch

Disassemble INLAY 3

Disassemble STEAM LOCK 4

Disassemble MICROSWITCH ASSY 6

Remove Screw C

Disassemble TRIGGER 7

Disassemble THERMOSTAT DIAL 9

Fig 3.

Remove Screws D1,D2,D3

Disassemble HOUSING PRINTED 10

Remove Screws E1,E2,E3

Disassemble SOLEPLATE COVER 11

Remove Hose clip (b)

Disassemble RUBBER HOSE 14

GC6540

3-6

STAND IRON

Boiler

Heating

Element

Thermal

fuse

Power switch

Iron

Heating

Element

Thermostat

RedGreen

Thermostat

Electro

valve

SPST

switch

Pressostart

PARTS LIST - IRON & ELECTRICAL DIAGRAM

Pos Service code Description

4239 026 41791

4239 021 60702

4239 026 41801

4239 026 41921

4239 021 36861

4239 021 31790

4239 026 41951

4239 010 09290

4239 021 60721

4239 021 60641

4239 026 41841

4239 015 70153

4239 026 13220

4239 021 41330

4239 015 56120

4239 015 56510

4239 026 41971

4239 010 10110

4239 021 31780

Backplate

Hose cord mounted assy

Inlay SOS

Steam lock

Lamp mounted assy

Microswitch assy

Trigger

Trigger spring

Thermostat dial assy

Housing printed

Soleplate cover

Ryton ring

Thermostat bush

Soleplate assy (Steamglide-SOS) - 230 V

Rubber hose (SOS)

Rubber hose (dosing)

SOS knob

Hose clip

Steam deviator assy

GC6540

4-6

NLE

Hose

clip (a)

Hose

clip (b)

EXPLODED VIEW - IRON

GC6540

5-6

DISASSEMBLY ADVICE & PARTS LIST - STAND

SAFETY VALVE ASSY 40

STAND BASE ASSY 30

HOSE-CORD STORAGE

COMPARTMENT 32

POWER CORD 54

CONNECTION BOX 38, 39

BOILER ASSY 53

ELECTROVALVE 56

STAND TOP ASSY 35

ROCKER SWITCH 47

STEAM CONROL KNOB 50

STEAM REGULATOR ASSY 51

Remove SAFETY VALVE ASSY 40

Note:

Empty water in boiler

Turn Stand assy upside down

Remove Screws G1 – G5

Disassemble STAND BASE ASSY 30

Remove Screws H1 – H3

Disassemble HOSE-CORD STORAGE

COMPARTMENT 32

Remove Screws J1 – J3

Disassemble Cord clamp

Disassemble POWER CORD 54

Disassemble CONNECTION BOX 38, 39

Disassemble BOILER ASSY 53

Remove Screws K1 – K6

Disassemble STAND TOP ASSY 35

Remove Screws N1, N2

Disassemble ROCKER SWITCH BRACKET 46

Disassemble ROCKER SWITCH 47

Disassemble STEAM CONTROL KNOB 50

Remove Screws P1 – P3

Disassemble STEAM REGULATOR ASSY 51

Pos Service code Description

4239 021 60801

4239 026 41491

4239 021 60761

4239 026 41431

4239 026 41421

4239 021 60831

4239 015 58201

4239 026 41611

4239 017 12041

4239 015 59081

4239 010 10610

4239 026 41712

4239 021 60791

4239 021 65141

4239 000 11321

4239 000 11401

4239 010 11111

4239 017 11101

Stand base assy

Hose-cord storage compartment

Stand top assy

Connector box cover

Connector box base

Safety valve assy

O-ring

Rocker switch bracket

Rocker switch

Braided hose

Hose clip

Steam control knob

Steam regulator assy

Boiler mounted assy

Power cord - EU

Power cord - Thailand

Electrovalve mesh

Electrovalve

GC6540

6-6

K1 K2

K3 K4

N2 K5

EXPLODED VIEW - STAND

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