PowerWalker VFI 10K CPH Manuale utente

PowerWalker VFI 10K CPH

Manual

Stand-alone 10kW unit

and

Modular Solution up to 100kW

Version: 1.5

Table of Contents

1. Safety and EMC instructions ............................................................................................................................... 2

1-1. Transportation and Storage........................................................................................................................... 2

1-2. Preparation ................................................................................................................................................. 2

1-3. Installation .................................................................................................................................................. 2

1-4. Connection Warnings ................................................................................................................................... 2

1-5. Operation .................................................................................................................................................... 3

1-6. Standards .................................................................................................................................................... 3

2. Installation ........................................................................................................................................................ 4

2-1. Unpacking and Inspection............................................................................................................................. 4

2-2. Rear Panel View........................................................................................................................................... 5

2-3. Rack/Tower Installation ................................................................................................................................ 5

2-4. Single UPS Installation .................................................................................................................................. 8

2-5. Parallel UPS Installation ................................................................................................................................ 9

2-6. Battery Pack Installation ............................................................................................................................... 9

3. Operations....................................................................................................................................................... 12

3-1. Operation Mode ........................................................................................................................................ 12

3-2. UPS Module Introduction ........................................................................................................................... 16

3-3. Single UPS Operation.................................................................................................................................. 18

3-4. LCD Operation on UPS Module.................................................................................................................... 20

3-5. Parallel UPS Operation................................................................................................................................ 35

4. Trouble Shooting.............................................................................................................................................. 35

4-1. Warning status........................................................................................................................................... 35

4-2. Fault mode ................................................................................................................................................ 35

4-3. Trouble shooting table................................................................................................................................ 35

5. Storage and Maintenance................................................................................................................................. 38

5-1. Storage...................................................................................................................................................... 38

5-2. Maintenance ............................................................................................................................................. 38

6. Specifications................................................................................................................................................... 39

1. Safety and EMC instructions

Please comply with all warnings and operating instructions in this manual strictly. Save this manual properly and

read carefully the following instructions before installing the unit. Do not operate this unit before reading through

all safety information and operating instructions carefully.

1-1. Transportation and Storage

⚠Please transport the UPS system only in the original package to protect against shock and impact.

⚠The UPS must be stored in the room where it is ventilated and dry.

1-2. Preparation

⚠Condensation may occur if the UPS system is moved directly from cold to warm environment. The UPS

system must be absolutely dry before being installed. Please allow at least two hours for the UPS system

to acclimate the environment.

⚠Do not install the UPS system near water or in moist environments.

⚠Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.

⚠Do not block ventilation holes in the UPS housing.

⚠Do not operate unit in dusted environment.

1-3. Installation

⚠Do not connect appliances or devices which would overload the UPS (e.g. big motor-type equipment)).

⚠Place cables in such a way that no one can step on or trip over them.

⚠Do not block air vents in the housing of UPS. The UPS must be installed in a location with good

ventilation. Ensure enough space on each side for ventilation.

⚠UPS has provided earthed terminal, in the final installed system configuration, equipotential earth

bonding to the external UPS battery cabinets.

⚠The UPS can be installed only by qualified maintenance personnel.

⚠An appropriate disconnect device as short-circuit backup protection should be provided in the building

wiring installation.

⚠An integral single emergency switching device which prevents further supply to the load by the UPS in

any mode of operation should be provided in the building wiring installation.

⚠Connect the earth before connecting to the building wiring terminal.

⚠Installation and Wiring must be performed in accordance with the local electrical laws and regulations.

1-4. Connection Warnings

•There is no standard backfeed protection inside, please isolate the UPS before working according to this

circuit. The isolation device must be able to carry the UPS input current.

•This UPS should be connected with TN grounding system.

•The input power supply rating must be in accordance with your equipment (i.e., 3-phase or single-phase.) It

also must be suitably grounded.

•Use of this equipment in life support applications where failure of this equipment can reasonably be expected

to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not

recommended. Do not use this equipment in the presence of a flammable anesthetic mixture with air, oxygen

or nitrous oxide.

•Connect your UPS power module’s grounding terminal to a grounding electrode conductor.

•The UPS is connected to a DC energy source (battery). The output terminals may be live when the UPS is not

connected to an AC supply.

1-5. Operation

⚠Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any time

since this would cancel the protective earth of the UPS system and of all connected loads.

⚠If the external battery cabinet is connected, the UPS output Anderson connector may be electrically live

even if the UPS system is not connected to the building wiring outlet.

⚠In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the mains.

⚠Ensure that no liquid or other foreign objects can enter into the UPS system.

⚠The UPS can be operated by any individuals with no previous experience.

1-6. Standards

* Safety

IEC/EN 62040-1

* EMI

Conducted Emission...............................:IEC/EN 62040-2 Category C3

Radiated Emission..................................:IEC/EN 62040-2 Category C3

*EMS

ESD.........................................................:IEC/EN 61000-4-2 Level 4

RS........................................................ ...:IEC/EN 61000-4-3 Level 3

EFT......................................................... :IEC/EN 61000-4-4 Level 4

SURGE................................................... :IEC/EN 61000-4-5 Level 4

CS........................................................... :IEC/EN 61000-4-6 Level 3

Power-frequency Magnetic field.............. :IEC/EN 61000-4-8 Level 4

Low Frequency Signals............................:IEC/EN 61000-2-2

Warning: This is a product for commercial and industrial application in the second

environment-installation restrictions or a

dditional measures may be needed to

prevent disturbances.

Before working on this circuit

•Isolate Uninterruptible Power System (UPS)

•Then check for Hazardous Voltage between all

terminals including the protective earth.

Risk of Voltage Backfeed

2. Installation

There are two types of models in this series:

Model

Type

VFI 10K CPH 3/3

3-phase in/3-phase out 400V online UPS

VFI 10K CPH 3/1

3-phase in/single phase out online UPS

VFI CPH Series can be used as stand-alone rack unit (fits 19” cabinet), it is then connected with terminal input and

output on the back of the unit. It might also be used as parallel system with hot-swappable modularity up to

100kW (10 modules/units). This manual covers but type of installations.

2-1. Unpacking and Inspection

Content of the UPS box:

UPS Manual USB cable RS-232 cable Mounting ears

Slides

Content of the Battery Pack box:

Battery pack Manual Mounting ears

Slides 4 long extensions Parallel busbars

NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged during

transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or

lacking of some parts. Please keep the original package in a safe place for future use.

Battery serial PCB, Brass

spacer, Insulator paper,

Long busbars

(Not apply for the model

with BP 192V battery pack)

Fixing nut X 8, M6 screw X 10,

M6 stud X 2, M4 screw X 4,

M3 screw X 2

Parallel cable

and Current

sharing cable

Tower stands

including feet and

short extensions

Fixing nut X 8, M6 screw X 10,

M6 stud X 2, M4 screw X 4,

M3 screw X 2

Parallel busbars

10pcs for 2-2 6K;

12pcs for 3-3 10K;

13pcs for 3-1 10K

2-2. Rear Panel View

Diagram 1: rear panel

6-2

6-3

6-4

6-1

Diagram 2: Battery pack rear panel

1. EPO (Emergency Power Off) connector

2. USB communication port

3. Intelligent card

4. Parallel port (for parallel function)

5. Current sharing port (for parallel function)

6. Battery terminal

1. BAT+ (positive polarity)

2. BATN(neutral polarity – middle ofthe DCstring)

3. BAT – (negative polarity)

4. R– bypass (only for VFI 10K CPH 3/1version)

7. Input/ Output terminal

Model

Input/ Output Terminal

7-1

7-2

7-3

7-4

7-5

7-6

7-7

7-8

7-9

3-3 10K

I/P-R

I/P-N

I/P-S

I/P-T

OP-L1

OP-L2

OP-L3

OP-N

3-1 10K

I/P-R

I/P-N

I/P-S

I/P-T

OP-L

OP-N

2-3. Rack/Tower Installation

2-3-1. Tower (vertical) Installation

The UPS module is shipped with two sets of feet and 2 short extensions that can be used to install the UPS

vertically. Battery pack is shipped with 4 long extensions that can be used to install UPS module and one battery

pack.

Installing UPS module

Assemble two feet and one short extension as

one tower stand shown in step 1. Align the two

stands approximately 35cm apart in step 2. Then,

put UPS module in the stands as shown in step 3.

NOTE: Make sure the connector box is firmly

attached to UPS back panel with screws.

Step 1 Step 2

Step 3

Installing UPS module and one battery pack or

two battery packs

Assemble two feet and two long extensions as

one tower stand shown in step 1. Align the two

stands approximately 35cm apart in step 2. Then,

put UPS module and battery pack in the stands as

shown in step 3.

If two battery packs are installed with UPS

together, please use three long extension

s for

each tower stand. Then, put UPS module and two

battery packs in the stands as shown in step 4.

Step 1 Step 2

Step 3 Step 4

2-3-2. Rack Installation

Please follow below steps to mount UPS/battery pack into 19” rack or rack enclosure.

Step 1: Insert 8 pieces of fixing nuts into the following locations to fix rail sliders and UPS.

Step 2: Use 4 pieces of M6 screws to mount rail sliders into front of the chassis.

Step 3: Adjust the distance of rail sliders by pulling the other end. It should be the same depth of rack chassis. For

example, if depth of rack chassis is 900mm, please pull the length of rail sliders in 900mm. Then, use 2

pieces of M6 screws and 2 pieces of M6 studs to the mount rail sliders into the back of the chassis.

Step 4: Fixing the slide-bone into the middle of two sliders with 4 pieces of M4 screws. See chart below.

M4 screws

Slide-bone

Step 5: Disassemble the connector box from UPS by removing 4 screws.

Step 6: Fixing the connector box with slide-bone by 2 pieces of M3 screws. See chart below.

Step 7: Attach mounting ears to the side mounting holes of UPS module by using the screws provided and the

ears should face forward as following picture show.

Step 8: Put the UPS module on the sliders and push it toward connector box. Please make sure hot-swappable

connectors on connector box are firmly plugged into the UPS module. Fasten the UPS module to the

chassis with screws on the mounting ears.

Step 9: Install the battery pack with the same procedure as UPS module.

2-4. Single UPS Installation

Installation and wiring must be performed in accordance with the local electric laws/regulations and execute the

following instructions by professional personnel.

1) Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the

hazards of electric shock or fire.

NOTE: Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the

Connector box

UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed.

2) Switch off the mains switch in the building before installation.

3) Turn off all the connected devices before connecting to the UPS.

4) Prepare wires based on the following table:

Input

Output

Battery

Ground

12 AWG

NOTE 1: The cable for 10K should be able to withstand over 30A current. It is recommended to use 12AWG

or thicker wire for safety and efficiency.

NOTE 2: The selections for color of wires should be followed by the local electrical laws and regulations.

Warning:

●For external battery pack, make sure a DC breaker or other protection device between UPS and external

battery pack is installed. If not, please install it carefully. Switch off the battery breaker before installation.

NOTE: Set the battery pack breaker in “OFF” position and then install the battery pack.

● Pay highly attention to the rated battery voltage marked on the rear panel. If you want to change the

numbers of the battery pack, please make sure you modify the setting simultaneously. The connection with

wrong battery voltage may cause permanent damage of the UPS. Make sure the voltage of the battery pack is

correct.

● Pay highly attention to the polarity marking on external battery connector and make sure the correct battery

polarity is connected. Wrong connection may cause permanent damage of the UPS.

● Make sure the protective earth ground wiring is correct. The wire current spec, color, position, connection

and conductance reliability should be checked carefully.

● Make sure the utility input & output wiring is correct. The wire current spec, color, position, connection and

conductance reliability should be checked carefully. Make sure the L/N site is correct, not reverse and

short-circuited.

2-5. Parallel UPS Installation

For parallel UPS system installation, please follow Section 2-3-2 Rack Installation to install required UPS modules

into 19” rack or rack enclosure first. Then, connect the parallel busbars (with black sleeve), parallel cable and

current sharing cable on the connector box of the top two UPSs as below chart. Apply the same connection way if

more parallel modules are required.

Input/ Output terminal

Parallel cable Parallel busbars

Current sharing cable

Parallel port

Current sharing port

Battery terminal

NOTE: For the detailed connection for parallel busbars in each terminal, please refer to the terminal

configurations on 2-2.

2-6. Battery Pack Installation

There are three types of battery pack. Please refer to the following configuration for each UPS model.

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