ROJ PCS 200 Manuale utente

PCS 200

Installation

Operation

Maintenance

ORIGINAL INSTRUCTIONS

PCS 200

–

Rev. 3.0

–

October 2019

This manual is meant for the PCS 200 it users.

ROJ reserves the right to change at any time the contents of this manual, without notice.

For any technical or commercial problem, please contact your local ROJ dealer or call directly the ROJ customer

service center. We will be glad to meet your needs.

Thank you for your trust and we wish you all the best in your work.

The PCS 200 is a patented equipment which employs exclusive and high-tech solutions.

PCS 200

INSTALLATION, OPERATION AND

MAINTENANCE MANUAL

Edition: October 2019

Revision: 3.0

Direction and Plant: ROJ

ia ercellone 11

13900 Biella (BI)

Tel. +39 015 84 80 111

Fax +39 015 84 80 209

E-mail: [email protected]

www.roj.it

Table of contents

PCS 200 Kit

- i -

TABLE OF CONTENTS

PREFACE .......................................................................................................................................................................... iii

Safety ............................................................................................................................................................................ iv

CE Marking identification ............................................................................................................................................... iv

Compliance with the European irectives and Regulations…………………………………………………………………..v

Warranty and Responsibility of the Manufacturer .......................................................................................................... vi

Other Warranty terms .................................................................................................................................................... vi

1. GENERAL INFORMATION ......................................................................................................................................... 1.1

1.1 INTRO UCTION ............................................................................................................................................. 1.1

1.1.1 The ideal solution to control and optimize the seeding process ..................................................................... 1.1

1.1.2 Purposes of this manual ................................................................................................................................. 1.1

1.1.3 How to use this Manual ................................................................................................................................... 1.1

1.1.4 Symbols used in this Manual ........................................................................................................................... 1.2

1.1.5 Environment protection ................................................................................................................................... 1.2

1.2 GENERAL INFORMATION AN PERFORMANCES ..................................................................................... 1.3

1.2.1 Introduction ..................................................................................................................................................... 1.3

1.2.2 Functional blocks ............................................................................................................................................ 1.3

1.2.3 Machines on which the integration of the mentioned partly completed machinery is foreseen ....................... 1.4

1.2.4 Acronyms used ............................................................................................................................................... 1.4

1.3 COMPONENTS OF THE PCS 200 KIT .......................................................................................................... 1.5

1.4 GENERAL INFORMATION ABOUT SAFETY ................................................................................................. 1.7

1.4.1 esign criteria ................................................................................................................................................. 1.7

1.4.2 Safety evices and Solutions .......................................................................................................................... 1.8

1.4.3 Warning about residual risks ........................................................................................................................... 1.9

1.4.4 Warnings and Behaviour rules for the Operator .............................................................................................. 1.9

1.4.5 Noise levels ................................................................................................ 1.10

1.4.6 Proper and improper use ............................................................................................................................. 1.10

1.4.7 Reliability of the safety-related control systems ........................................................................................... 1.10

2. INSTALLATION ........................................................................................................................................................... 2.1

2.1 M 0 e M 2 (M ) GEARE MOTORS FEATURES .................................................................................. 2.1

2.2 MOTORS (M ) INSTALLATION

…..........................................................…………………………………………………

2.1

2.2.1 General principles ........................................................................................................................................... 2.1

2.3 M 0

………………………………………………………………………………...............……………………………………

. 2.1

2.3.1 Outlet shaft torque and speed ......................................................................................................................... 2.2

2.3.2 Outlet shaft dimensions ................................................................................................................................... 2.2

2.3.3 Fixing flange features ...................................................................................................................................... 2.2

2.2.2 Tilting limits ..................................................................................................................................................... 2.2

2.2.3 Transport cap .................................................................................................................................................. 2.3

2.2.4 Fastening ........................................................................................................................................................ 2.3

2.4 M 2

…………………………………………………………………………………………...............…………………………

..2.4

2.4.1 Outlet shaft torque, speed and axial/radial loads

………………………………………………........................………

...2.4

2.4.2 Overall dimensions of the geared motor and dimensions of the outlet shaft

………………………………….........

.2.4

2.4.3 Fixing flange features and geared motor fastening

……………..............................……………………………………

.2.5

2.5 ALTERNATOR ............................................................................................................................................... 2.6

2.5.1 Pulleys and rotation direction .......................................................................................................................... 2.6

2.5.2 Absorbed mechanical power and radial loads ................................................................................................. 2.7

Table of contents

- ii - PCS 200 Kit

2.6 BATTERY ........................................................................................................................................................ 2.8

2.7 SPEE SENSOR ............................................................................................................................................ 2.8

2.7.1 Single cogwheel sensor .................................................................................................................................. 2.8

2.7.2 Wheel sensor check ........................................................................................................................................ 2.9

2.8 MACHINE POSITION SENSOR ................................................................................................................... 2.10

2.8.1 Position sensor check ................................................................................................................................... 2.11

2.9 ECU POSITIONING ...................................................................................................................................... 2.11

2.10 S B POSITIONING…………………………………………………………………………………………………...2.12

2.11 WIRING IAGRAM……………………………………………………………………………………………………2.13

2.11.1 Main components……………………………………………………………………………………………………..2.14

2.11.2 ECU connection……………………………………………………………………………………………………….2.15

2.11.3 S B and power supply cables connection .................................................................................................... 2.16

2.11.4 M connection .............................................................................................................................................. 2.17

2.11.5 Safety switch ................................................................................................................................................. 2.20

3. USER MANUAL ........................................................................................................................................................... 3.1

3.1 MACHINE START-UP ..................................................................................................................................... 3.1

3.2 GRAPHIC ORGANIZATION ............................................................................................................................ 3.2

3.3 ACCESS LEVELS ........................................................................................................................................... 3.3

3.4 MOTORS A RESSING ................................................................................................................................ 3.4

3.4.1 Machine configuration ..................................................................................................................................... 3.5

3.4.2 Addressing ...................................................................................................................................................... 3.6

3.5 MACHINE CONFIGURATION ......................................................................................................................... 3.9

3.6 SEE ING SETTINGS .................................................................................................................................. 3.14

3.7 HOME ......................................................................................................................................................... 3.29

3.7.1 Rows exclusion ........................................................................................................................................... 3.31

3.7.2 Summary information about the seeding job……………………………………………………………………….3.32

3.7.3 Synoptic Tab ............................................................................................................................................... 3.33

3.7.4 Seeding job…………………………………………………………………………………………………………….3.37

3.8 ALARMS ..................................................................................................................................................... 3.38

3.9 SOFTWARE UP ATE AN PROTOCOL CHANGE .................................................................................. 3.45

3.10 STATISTICS ................................................................................................................................................. 3.52

3.11 TERMINAL .................................................................................................................................................... 3.57

3.12 TEST

……………………………………………………………………………………………………………………...............

.3.60

. MAINTENANCE AND TROUBLESHOOTING ............................................................................................................ .1

4.1 GENERAL INFORMATION ABOUT MAINTENANCE .................................................................................... 4.1

4.2 OR INARY PREVENTIVE MAINTENANCE TASKS TO BE CARRIE OUT BY THE OPERATOR…………4.1

4.3 MAINTENANCE/REPAIR TASKS RESTRICTE TO SPECIALIZE PERSONNEL ...................................... 4.2

4.4 SPARE PARTS ............................................................................................................................................... 4.3

4.5 PROCE URE FOR THE M REPLACEMENT OR EXCHANGE………………………………………………...4.5

UPDATES INDEX

2014

Edition

2016

Edition

2019

Edition

Preface

PCS 200 Kit - iii -

FOREWORD

All machines

(1)

and equipments designed and manufactured by ROJ are supplied

with the relative user

’

s manuals in compliance with the Essential Safety Requirement

(ESR) 1.7.4 - Instructions

–

Annex I of the Machinery irective 2006/42/EC.

Since the Machinery irective requirements, first of all the ESR in Annex I are

legally binding obligations, ROJ put a special emphasis on all ESR 1.7.4 clauses

during the drafting phase of these manual, in particular:

1. The ROJ user and maintenance manuals are supplied in the language of the

machine destination country, within the European Union and, when necessary,

“

Original language

”

copy of the manual is also provided.

2. The ROJ manuals always include a

“

proforma

”

copy of the EC eclaration of

Conformity or a

“

proforma

”

copy of the eclaration of Incorporation of the

“

Partly

completed machinery

”

for the relevant machine. These are just set out by way of

indication, and they shall not be considered as replacing the original eclaration

of Conformity Incorporation subscribed by the supplier, and delivered separately

to the Customer.

3. The ROJ Use and Maintenance manuals contain the information deemed as

important and necessary by the Manufacturer in order to:

Correctly understand the functioning principles of the machine.

Carry out all the handling/mounting, installation/power sources cabling, in

Sa e conditions, keeping into account the possible dangers related to the

above activities and giving directions, prescriptions and suggestions arising

from a careful risk assessment by the Manufacturer according to the

principles of the EN 12100:2010 Harmonized Standard and the ISO/TR

14121-2 Risk Assessment Guide.

Properly use the machine (safety devices, emergency devices, operating

procedures etc.) in Sa e conditions, drawing the operator

’

s attention on

the possible

“

Residual risks

”

, i.e. the still remaining risks despite all the

safety measures taken after the risk assessment, as previously mentioned.

Carry out the ordinary/preventive maintenance of the machine

(1)

in Sa e

conditions, also drawing the maintenance operators attention on the

possible Residual risks.

4. The ROJ Use and Maintenance Manuals do not only describe the intended use

of the machine

(1)

, but they also give information about the improper uses which

can reasonably be foreseen, based on the Manufacturer

’

s experience.

Preface

- iv - PCS 200 Kit

SAFETY

In relation to the risk analysis and assessment activities carried out in accordance

with the principles of the EN 12100: 2010 Harmonized Standard (as described in

par.3 above), ROJ has selected the various components of the control and safety

systems in a way as to ensure a reliability level suitable to the actual severity of the

hazard. To this purpose we have followed the requirements of the EN 13849-

1:2008/AC:2009 Harmonized Standard. Where the severity of the hazard is high (3

or 4 according to the classification of EN 12100:2010 Standard), the

countermeasures adopted are carefully evaluated in order to guarantee the

necessary safety margins, through redundancy or oversizing principles.

ROJ machines

(1)

comply with the Immunity and Electromagnetic Radiation Limits

defined by the EN ISO 14982: 2009 Harmonized Standard for Industrial

Environments. .

The ROJ User and Maintenance Manuals contain the updated list of the harmonized

standards applied during the design stage to guarantee the compliance with the

Essential Safety Requirement Listed on Annex I of 2006/42/EC irective, while the

design and implementation details are described on the Technical File kept by the

manufacturer according to the prescriptions of the Machinery irective 2006/42/EC.

(1) The term "Machine" as used in this manual generally refers to the definition given in the

Machine Directive, 2006 42 EC and therefore includes both the complete machinery

capable of performing a well-defined function and the "partly completed machinery", i.e.

driving systems or devices which cannot in themselves perform a specific function as

they are intended to be incorporated into a complete Machine.

CE Marking identi ication

The ROJ PCS xxx kits are CE marked on the back of the graphic display.

Preface

PCS 200 Kit - v -

Compliance with the European Directives and Regulations

Below is and extract of the Declaration o Incorporation, drawn up in accordance

with the requirements of Annex II B to 2006/42/EC irective, by which ROJ declares

that the following

“

partly completed machinery

”

Type: PCS 200 (PCS 100, PCS 150)

Footnote 1

Manufacturing year: See official Declaration of Incorporation

Serial number: See official Declaration of Incorporation

Target use: Servo power supply for seeders

cannot be commissioned unless the compliance of the machinery for agriculture on

which it has to be incorporated with the requirements of the 2006/42 /EC irective -

Annex II A - relating to the machine safety is ensured by the Manufacturer of the

agricultural machinery or the system integrator and that for its design and

manufacturing the principles and concepts introduced by the applicable paragraphs

of the following Harmonized Standards were adopted:

•EN ISO 12100:2010

•EN ISO13849-1:2008/AC:2009 • EN ISO13849-2:2012

•EN ISO 4254-1:2013 • EN 14018:2010

•EN ISO 14982: 2009

The equipment complies with the requirements of the 2014/30/EU irective

Note 2

relating to Electromagnetic Compatibility.

The person authorized to draw up the Technical ocumentation is:

Ing. Luca Bagatin (luca.bagati[email protected])

ROJ

complied with the following EHSRs (Essential health and safety requirements)

Annex 1 of the Machinery irective 2006/42/CE:

1.1.1

–

1.1.2

–

1.1.3

–

1.1.6

–

1.2.1

–

1.2.2

–

1.2.3

–

1.2.4

–

1.2.6

–

1.3.2

–

1.3.7

–

1.3.8

–

1.5.5

–

1.5.6

–

1.5.11

–

1.6.1

–

1.6.3

–

1.6.4

–

1.7.1

–

1.7.2

–

1.7.3

–

1.7.4

The compliance with applicable EHSRs not included in the above list, shall be

provided by the agricultural machine manufacturer or by the system integrator.

ROJ commits itself to send all relevant information about the PCS 200 partly

completed machinery via email or FTP, upon reasonable request made by the

relevant national authorities.

☞

The above indications are merely indicative and shall not be considered as

replacing the real Conformity Declaration signed and released by the

Manufacturer.

Note 1: The PCS 100 and PCS 150 kits are a subset of the PCS 200 kit

Note 2: The previous directive 2004 108 EC is repealed as from 04 20 2016

Preface

- vi - PCS 200 Kit

Warranty and Responsibility o the Manu acturer

The PCS 200 system described in this manual has been designed to be incorporated

into agricultural machinery (typically Seeders) and is therefore intended to operate

exclusively in combination with the above mentioned machines.

The various system components can be installed on the seeder by:



the seeder manufacturer



ROJ specialized and authorized personnel

The testing and commissioning of the system has to be performed in any case by

specialized personnel.

ROJ declines any responsibility in case of improper installation of the system not

following the instructions given in this manual or if the system is commissioned

without an authorization given by ROJ.

The end user must ensure that the equipment is used in accordance with the laws

and regulations in force in the country of installation, in particular as far as the

workers safety is concerned, and more generally in relation to the health, safety and

accident prevention requirements.

Any complaint must be promptly notified upon detection of any defect attributable to

the PCS 200 system components.

In the event that after an accurate assessment the complaint is deemed admissible,

ROJ may, at its sole discretion, replace or repair the defective components.

Other warranty terms

ROJ guarantees the quality and reliability of the equipment that has been designed

and manufactured to provide optimal performance.

The warranty does not cover any damages or indirect costs due to machine

downtime, or irregular operation caused by improper use of the equipment or of

single ROJ devices.

It is the responsibility of the end user to periodically perform cleaning and ordinary

preventive maintenance activities, aimed at keeping the equipment operation within

the expected performance range.

Any failure or improper equipment connection will void the warranty.

The warranty does not apply in case of floods, fire, electrostatic/inductive discharges

or in case of discharges caused by lightning or other phenomena external to the ROJ

equipment.

The warranty does not cover any damages to operators or other equipment/devices

connected to the ROJ equipment.

The customer is fully responsible for the proper use and maintenance of the

equipment, according to the instructions provided in this user manual.

This warranty does not cover parts subject to normal wear.

Any other orm o warranty is excluded.

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