Sercel GRC ESP Series Manuale utente

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Document: 006-0211-00 Rev AD Page 2 of 62

NOTICE

This manual is intended for private information only, with the understanding that any

other use of the subject matter, in whole or in part, by reference or otherwise, shall be

only with the prior knowledge and approval of Sercel-GRC Corp, and with the further

understanding that this manual is for informational purposes only and that suggestions

and recommendations contained herein shall not be understood or construed as a

guarantee or warranty of any method, product or device.

Federal copyright law protects the publication. No part of this publication may be copied

or distributed, transmitted, transcribed, stored in a retrieval system, or translated into

any human or computer language, in any form or by any means, electronic, magnetic,

manual or otherwise, or disclosed to third parties without the express written permission

of Sercel GRC Corp.

Any questions concerning the content of this manual, equipment operation, field

maintenance, maintenance assistance and operation or maintenance training courses

should be directed to Sercel-GRC.

Document Number: 006-0211-00

Sercel-GRC Corp.

6540 East Apache Street, Tulsa, Oklahoma 74115-3616 USA

P.O. Box 581570 Tulsa, Oklahoma 74158-1570 USA

E-Mail: [email protected] or [email protected]

Telephone: (1) 918-834-9600 / Fax: (1) 918-838-8846

Visit our web page at www.Sercel-GRC.com

Document: 006-0211-00 Rev AD Page 3 of 62

Table of Contents

INTRODUCTION.............................................................................................................5

Customer Service/Support...........................................................................................5

BENCH TESTING AND VERIFICIATION PROCEDURES.............................................6

Tools Required ............................................................................................................6

Process Steps for Bench Test and Verification............................................................6

INSTALLATION PROCEDURES FOR DOWNHOLE GAUGE.......................................8

Installing the ESP Sensor to the Motor........................................................................9

Installing the Sensor Discharge Pressure Base Adapter (For ESP& QESP-3500

Gauge Models Only)..................................................................................................11

Installing the Resistance Temperature Detector “RTD” (For Non-Factory Installed

RTDs, Probe Style)....................................................................................................13

Wye Point Replacement...................................................................................................15

INSTALLING THE SURFACE INTERFACE EQUIPMENT...........................................19

SCOUT-3000 Installation...........................................................................................19

SPS-3000 Installation................................................................................................19

SPS-1500 Installation................................................................................................21

SCOUT-2200 Installation...........................................................................................22

INSTALLING THE SURGE SUPPRESSOR AND SURFACE CHOKE ........................23

Surface Choke...........................................................................................................26

Surge Panel Protector/Suppressor............................................................................23

Surface Choke and Surge Protector Panel Assembly #90B2175..............................25

SCOUT-3000 RELAY ALARMS SETUP ......................................................................28

SOFTWARE AND FIRMWARE INSTALLATION AND UPDATES ..............................28

Scout-3000 (for Rev. A Only).....................................................................................30

Updating SPS Firmware Using Tera Term - TTermpro.....................................................30

Updating LCD Firmware............................................................................................32

Scout-3000 (for Rev. B and Later Versions)..............................................................40

Updating RCM Firmware with Memory Tools & USB Cable ..........................................40

SPS-1500..................................................................................................................40

Updating SPS-1500 Firmware Using Hyper-Terminal Utility.............................................41

Updating SPS-1500 Using Tera Term - TTermpro............................................................44

Procedure for Viewing USB Memory with Memory Tools Software...........................46

4-20 mA CARD INSTALLATION AND CONFIGURATION..........................................47

Installing 4-20mA optional cards into the Scout-3000................................................47

Scout-3000 4-20mA Port Setup.................................................................................50

TROUBLESHOOTING..................................................................................................51

Sensor To Surface Communication Troubleshooting ................................................51

Scout-3000 Troubleshooting......................................................................................52

SPS-1500 Troubleshooting........................................................................................55

SCOUT and SPS Error Codes and Corrective Actions..............................................56

Doc No. 006-0211-00 Rev AD Page 4 of 62

Table of Contents, cont.

APPENDIX....................................................................................................................57

Surface Readout Status Message Summary.............................................................57

Fortress ESP Monitoring System Field Checklist.......................................................58

ESP Gauge and Surface Control Interface Diagram..................................................59

Surface Readout Devices - Gauge Interface Specifications......................................60

SPS-3000.........................................................................................................................60

SPS-1500.........................................................................................................................60

Scout-3000.......................................................................................................................61

Datalogger-2000 ..............................................................................................................62

Document: 006-0211-00 Rev AD Page 5 of 62

INTRODUCTION

This field installation manual will detail and explain the operation and installation of the

Sercel-GRC FORTRESS ESP Monitoring System, including gauges:

ESP-1000

ESP-1500

ESP-1800

ESP-2500

ESP-3500

QESP-2500

QESP-3500

and surface readout equipment:

SCOUT-2200

SCOUT-3000

SPS-1500

SPS-3000

Surge Suppressor (Protector)

Surface Choke

In the Appendix of this manual is a copy of the FORTRESS ESP Monitoring System

Field Checklist. This checklist will provide the installer with the ability to follow and

record the installation of the monitoring system. Please follow this guide and use the

checklist provided when installing the Fortress ESP Gauge System.

Customer Service/Support

If any assistance is needed please contact any of our service centers listed below. The

engineers and technicians will be more than happy to provide you with any assistance

needed.

SITE

LOCATION

PHONE

CAPABILITIES

Tulsa, OK,

USA

6540 E. Apache Street

Tulsa, OK 74115 USA

+1.918.834.9600

Headquarters, Engineering,

Manufacturing, Sales,

Service for USA and

Canada

Villahermosa,

Mexico

Comalcalco Num. 111 Fracc, Prados

De Villahermosa, Villahermosa,

Tabasco, Mexico C.P. 86030

993-312-7234

Sales, Service for Mexico

Dubai, UAE

Sercel Dubai

Building ZC02/ZC03 - Blue Shed Area,

P.O. Box 17523,

Jebel Ali Free Zone

Dubai, UAE

+971 4 8832142

Sales, Service for Middle

East

Mumbai, India

SK Oilfield Equipment Co Pvt Ltd.

26,Tarun Bharat Chakala, Andheri

East, Mumbai, 400009 India

91 22 2837 7070

Sales and Service for India

Singapore

Sercel Singapore

68 Loyang Way

Singapore 508758

65 6417 7000

Sales and Service for South

East Asia/Australia

Doc No. 006-0211-00 Rev AD Page 6 of 62

BENCH TESTING AND VERIFICIATION PROCEDURES

Note: Bench test and verification procedures are applicable to all Fortress ESP gauges.

Tools Required

110V Power Source

Either a Sercel-GRC SCOUT-3000 (Surface Readout)

oPortable Scouts will include a twisted wire pair with alligator clips

Or a SERCEL-GRC SCOUT-2200

Bulkhead Cable Assembly

Process Steps for Bench Test and Verification

1. SECURE THE GAUGE to keep the gauge from rolling or moving during

testing.

2. Remove the top shipping cap from the Fortress ESP Sensor.

3. Inspect to make sure no liquid and/or debris is present. (If liquid or debris is

present, contact Sercel-GRC).

4. Connect the red wire (Gauge Signal Wire) from the SCOUT to one of the 3 pins

in the hockey puck as shown in Figure 1 “a”. See page 25 for Surge Panel

connections. See figure 1A and 1B for an illustration of connections from

Scout-3000 to Surge Panel to ESP Gauge.

5. Connect the white/black wire (Ground Wire) to the body of the sensor as

shown in Figure 1 “b”.

6. This next step is applicable to all FORTRESS ESP Sensors EXCEPT the

ESP-1800 and where the motor temperature sensor (Resistance Temperature

Detector, “RTD”.) is not factory installed.

7. Locate the RTD kit (Probe Style or Threaded Style).

8. Locate the two white wires exiting the top of gauge.

9. Temporarily connect the two RTD wires to the two white wires exiting the

gauge. (As there is no polarity, wires can be connected in any way).

NOTE: Installation Procedure for the RTD connection can be found in the

installation section.

10.Power up SCOUT (Red Switch to “On” position)

a. Red switch illuminates indicating SCOUT is powered up. If switch light

does not illuminate, check power connection and/or fuse.

11.SCOUT will begin auto-analyze steps (sync phase and analyze messages on

display).

12.SCOUT will begin displaying gauge data in approximately 2-5 minutes.

13.Record the parameter readings on the Fortress ESP Sensor Checklist in the

Appendix of this manual for test verification records.

a. Bench Test Validation Parameters:

i. Pressure: 0-40 psi

ii. Temperature: ±5º F of ambient

iii. Motor Temperature: ±7º F of ambient

iv. Vibration (If Available): 0-1.2g

Doc No. 006-0211-00 Rev AD Page 7 of 62

HOCKEY PUCK

Figure 1: Fortress ESP Wiring Configuration

Figure 1A Fortress ESP Wiring Configuration

Doc No. 006-0211-00 Rev AD Page 8 of 62

Figure 1B: Fortress ESP Wiring Configuration

The end of the 3-phase cable will come out somewhere in the center of the ESP

cable spool as shown in Figure 1 above. Follow the steps below to test the gauge

through the ESP cable spool once the cable has been connected to the motor.

Since the SCOUT is powered by 110 VAC, an external power supply will be

needed.

Do not set the SCOUT on the Spooling unit as shown on this trailer.

ONLY CONDUCT THIS CHECK WHILE THE SPOOL IS NOT MOVING.

NEVER AT ANY TIME STEP OVER THE 3 PHASE ESP CABLE.

1. Connect the red wire (gauge signal wire) to one of the 3 phase leads.

2. Connect the white or black wire (ground) to the shielding on the 3 phase cable.

3. Power on the SCOUT.

4. Record the parameter readings on the Fortress ESP Sensor Checklist given in

the Appendix of this Manual.

5. Repeat this for every 10 stands of completion tubing until the last tubing stand

has been assembled.

Doc No. 006-0211-00 Rev AD Page 9 of 62

INSTALLATION PROCEDURES FOR DOWNHOLE GAUGE

Installing the ESP Sensor to the Motor

This procedure outlines the best practices that should be taken in the field. The sensor

can be mounted to the motor before the motor is shipped to the field. In that case, the

procedure will be the same, but probably not done on the back of a flat bed trailer as

shown in these pictures.

1. Layout the sensor so that the three female connections on the Hockey puck

are aligned with the three pins coming out of the motor, and the holes on the

motor base are aligned with the holes on the motor head as shown in Figure 2.

Figure 2. Aligning the motor pins to the Hockey puck.

2. Carefully stab the sensor onto the motor watching closely that the three pins

mate up with the three female connections on the hockey puck. IT IS VERY

IMPORTANT DURING THIS STEP YOU DO NOT TWIST THE SENSOR

WHILE STABBING ONTO THE MOTOR BASE. DOING SO WILL RESULT

IN DAMAGING THE HOCKEY PUCK AND RUINING COMMUNICATION TO

THE SENSOR ONCE THE MOTOR IS STARTED.

Doc No. 006-0211-00 Rev AD Page 10 of 62

Figure 3. Gauge stabbed into motor base.

3. Once the sensor has been stabbed as far as shown in Figure 3, place one of

the motor base bolts through the bolt hole and into the sensor motor head to

make sure that the bolt holes are lined up. DO THIS BEFORE PROCEEDING

TO STAB THE SENSOR FULLY ONTO THE MOTOR BASE.

4. Use of the fill and plug valve to fill the gauge with oil from the gauge plug. Most

customers do not use the fill and plug valve on the gauge and use the one

located on the motor. Below is a description of the plug:

Item

Part Number

Description

089-0252-00

PLUG, VENT & DRAIN

089-0254-00

GASKET, VENT & DRAIN

LEAD SEAL

089-0251-00

VALVE, DRAIN & FILL

089-0253-00

GASKET, LEAD SEAL

Note: Both gaskets listed above are single-use components. Item 3 (valve) should be

torqued to 210 in-lbs and Item 1 (plug) should be torque to 100 in-lbs.

5. Connect the SCOUT to the motor and gauge assembly. Connect the red wire

(gauge signal) to one of the motor lead power connections and the white or

black wire to the motor housing.

6. Record the parameter readings on the Fortress ESP Sensor Checklist.

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