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INSTRUCTION

PARTS

BOOK

]

151

KAULIN

MFG.

CO.,

® '

From the library of: Superior Sewing Machine & Supply LLC

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I N D E X

OPERATION

GUIDE

.INSTALLATION

.MOTOR

AND

BELT

.LUBRICATION

.HOW

CHANGE

OIL

.HOW

REPLACE

THE

OIL

FILTER

.LUBRICATING

THE

NEEDLES

AND

THREADS

.HOW

REPLACE

THE

NEEDLES

THREAD

TENSION

NEEDLE

THREAD

TAKE-UP

SPREADER

THREAD

TAKE-UP

PRESSER

FOOT

STITCH

LENGTH

DIFFERENTIAL

RATIO

J!{

/PAGE

.THREADING

.ADJUSTING

.ADJSUTING

.ADJUSTING

ADJUSTING

.ADJUSTING

THE

PRESSURE

PRESSER

FOOT

MAINTENANCE

GUIDE

.THE

HEIGHT

NEEDLE

BAR

.TIMING

NEEDLE

AND

LOOPER

.ADJUSTING

THE

LOOPER

THREAD

TAKE-UP

.ADJUSTING

THE

FRONT

NEEDLE

GUARD

.ADJUSTING

THE

REAR

NEEDLE

GUARD

ADJUSTING

THE

HEIGHT

FEED

DOG

.ADJUSTING

THE

FEEDING

TILT

.SETTING

THE

POSITION

SPREADER

THREAD

GUIDE

ADJUSTING

THE

SPREADER'S

STROKE

.ADJUSTING

PRESSER

FOOT

LIFT

.ADJUSTMENTING

THE

TIMING

NEEDLE

AND

LOOPER

.ADJUSTING

THE

LOOPER'S

MOTION

.ADJUSTING

THE

LOOPER

THREAD

GUIDES

SPARE

PARTS

LIST

18-33

SPARE

PARTS

CONVERSION

CHART

TABLE

CUT-OUT

35-37

From the library of: Superior Sewing Machine & Supply LLC

Machine~

6,000

5,500

5,000

4,500

4,000

·*

/!1./Jf

50mm.

Fig

OPERATION

GUIDE

INSTALLATION

!.Before

installing

machine,please

refer

table

cut-out

drawing,

and

the

necessary

attachment

enclosed,

according

the

sequence

installation,

fix

quake-proof

base,

thread

stand

and

the

cloth

waste

chute.

2.Be

sure

that

the

motor

turning

direction

clockwise,and

the

motor

belt

tension

can

pressed

with

finger

inward

about

mm.

For

safety

reason,

please

fasten

the

belt

cover.(Fig

1,2)

3.Regarding

machine

speed

and

motor

pulley

diameter,

please

refer

Table

Fig

Table

Motor

Pulley

Outer

Diameter

(mm)

Motor

Belt

~~N-,tg)

60HZ

105

50HZ

125

l)"

115

105

35"

34"

Remarks:

!.During

the

first

month

using

the

machine,

the

maximum

speed

shouldn't

exceed

80%

the

speed

listed

Table

Make

sure

choose

the

correct

size

motor

pulley.

2.The

standard

thickness

table

about

50mm.

- 1 -

From the library of: Superior Sewing Machine & Supply LLC

••

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f1i

ll.t.l

"A"Ifbllit.AfiiiJt:l

~-~··

~t~~~llttti.J\J:raaznaepiiJ.

Fig

tcroR

~BELT

!.Clutch

motor,

1/2

(400W)

phase,

pole

type

belt.

2.The

center

line

both

motor

and

machine's

pulley

must

aligned

each

other

when

installing

the

motor.

LUBRICATION

!.Please

oil

Mobil

#10

Esso

#32

its

equivalent.

2.The

lubricating

oil

has

been

drained

from

the

machine

before

delivery,to

remove

screw(A),

and

fill

the

oil

until

the

oil

level

reaches

between

lines

and

oil

level

gauge.

(Fig

3,4)

3.Be

sure

check

every

day

and

refill

the

oil,

oil

level

lower

than

line

oil

level

gauge.

When

you

begin

operating

the

machine,please

check

whether

all

the

lubricating

system

noma!

condition.

Fig

Before

starting

brand

new

machine

which

has

not

been

used

for

than

couple

week,

lubricate

the

needle

bar.

- 2 -

From the library of: Superior Sewing Machine & Supply LLC

1.31.

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_ij

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HOW

CHANGE

OIL

!.Loosen

screw

(1),

drain

all

the

oil

from

the

tank,

then

fasten

the

screw.

(Fig

2.For

extending

the

machine,

change

the

initial

weeks

after

that,

change

four

months.

life

oil

after

operation.

oil

every

HOW

REPLACE

TilE 0 IL FILTER

This

machine

equipped

with

oil

filter,

and

the

filter

must

cleaned

every

month.

Replace

the

filter

necessary.(Fig

LUBRICATE

'mE

NEEDL~

AND

111READS

Fill

reservoir

(1)

and

<2>

with

silicone

oil

prevent

the

thread

from

breaking.(Fig

Fig

HOW

REPLACE

niE

NEEDLES

!.See

Table

for

the

sizes

and

the

specifications

the

needles.

2.Loosen

screw

(1),

then

pull

out

the

used

needles.

Inesrt

the

new

needles

into

the

holder

holes

far

they

can

go,

and

let

the

long

groove

the

needle

face

you.

(Fig

3.Fasten

screw

<1>.

- 3 -

From the library of: Superior Sewing Machine & Supply LLC

Table 2

NEEDLE

SYSTEM

NEEDLE

SIZE/at

'1'

at{t!J! 2

NEEDLES

SCHNETZ

UY128GAS

# 75

ORGAN

128GAS

niREADING

the

(

Fig

9 )

threading

breaking,

puckering

Fig 8

procedures

shown

for

threading.

Wrong

may

cause

thread

skipping

stitch

unexpected

sewing.

Fig

ADJUSTING

TIIREAD

1ENS

ION

The

tensions

the

threads

should

adjusted

according

to:

1.The

types

and

the

thicknesses

the

fabrics

being

sewed;

2.The

threads;

3.The

needle

gauge.

you

turn

the

thread

tension

knob

(1)

clockwise,

thread

will

tighter.

(Fig

10)

you

turn

counter-

clockwise,

will

looser.

- 4 -

From the library of: Superior Sewing Machine & Supply LLC

Fig

ADJUSTING.

NEEDLE

TAKE-UP

1.When

the

needle

bar

the

lowest

position,

the

top

edge

the

Needle

Thread

Take-Up

(1)

should

remain

horizontal.

adjust

the

position

the

Take-Up,

loosen

the

screw

(4)

first.(Fig

11)

2.Loosen

screws

(2)

and

adjust

the

length

between

point

and

about

75mm,

then

fasten

screws

(2)

tightly.

Note:

tighten

the

needle

thread,

turn

the

Needle

Thread

Take

(3)

toward

the

left.

loosen

turn

toward

the

right.

3.Do

not

move

the

Spreader

Thread

Take-Up

(5)

when

.making

above

adjustments.

ADJUSTING

SPREADER

niREAD

TAKE-UP

1.When

the

Spreader

Thread

Take-Up

(1)

adjusted

the

top,

the

small

hole

the

other

Spreader

Thread·

Take-Up(A)

must

the

same

level

with

the

long

groove

the

Spreader

Thread

Take-Up

(1).

(Fig

12)

2.To

adjust,

loosen

screw

(3)

and

(4),

and

move

the

Spreader

Thread

Take-Up

(2)

down ,

And

then,

tighten

screw

again.

Fig

- 5 -

From the library of: Superior Sewing Machine & Supply LLC

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2£

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~at

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•

NEEDLE)

Fig

ADJUSTING

PRESSER

FOOT

Loosen

screw(!)

and

adjust

Presser

Foot(2)

left

and

right

proper

position

let

the

needle

may

get

into

the

center

Presser

Foot's

eyelet.

After

adjusting,

tighten

screw

(1)

(Fig

13)

ADJUSTING

STITCH LENGnl

Stitch

length

can

adjusted

variably

range

from

1.2mm-4.0mm,

6-18

stitches

per

inch.

!.Keep

pressing

the

push

botton(A)

with

your

left

hand,

then

turn

the

handwheel

with

you

right

hand

until

your

left

hand

finger

feels

the

push

botton

lock

in.(Fig

14)

2.Keep

turning

handwheel

for

inquired

stitch

length,

whose

scale

indicated

the

handwheel

must

aligned

with,

then

stop

pressing

the

botton.

(Fig

15)

3.Turn

the

handwheel

clockwise

increase

the

stitch

length,

and

counter-clockwise

decrease.

4.After

adjusting

stitch

length

the

differential

ratio

will

usually

changed

too.

adjustment

differential

ratio

required.

Fig

- 6 -

From the library of: Superior Sewing Machine & Supply LLC

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1:0.3

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1:2.9

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<1>,J:rt¥1JJIMt¥

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•

Fig

ADJUSTING

DIFFERENTIAL

RATIO

The

differential

feed

ratio

this

machine

adjustable

from

1:03

1:2.9

(Fig

16).

*To

adjust

the

ratio,

loosen

the

nut

(1),

move

the

indicator

(2)

down.

*To

strectch

the

cloth,

move

the

indicator

(2)

upward;

gather

the

cloth,

move

the

indicator

(2)

downward.

ADJUSTING

Tim

P~URE

P~ER

FOOT

Pressure

the

Presser

Foot

should

light

possible,

that

cloth

can

feeded

and

sewed

smoothly.

*To

adjust,

loosen

nut

(A),

turn

screw

(B)

for

suitable

pressure,

the

fasten

nut

(A).

(Fig

17)

Fig

- 7 -

From the library of: Superior Sewing Machine & Supply LLC

(a)

J,////ff@'///M////$///////4

NEEDLE

GAUGE

atm

4.0

Fig

MAINTENANCE

GUIDE

niE

HEIGHT

NEEDLE

BAR

1.When

the

Needle

Bar

lifted

the

highest

postion,

the

standard

settings

between

the

left

needle

point

and

the

Needle

Plate

are

listed

Table

(Fig

18)

2.Remove

the

cap

screw

(1),

loosen

the

screw

(2),

adjust

the

Needle

Bar

down

required

height

then

fix

it.(Fig

19)

Remark:

(1)Insert

the

needles

into

the

holder

holes

far

they

can

go.

(2)After

the

adjustments,

make

sure

that

every

needle

passes

through

the

center

the

needle

hole

the

needle

plate,

and

the

gap

even.

(Fig

20)

TABLE

3 (¥i

NEEDLE

ftrT.

9.3

BBI

-NEEDLE

NEEDLE

ftr1::

GAUGE

atm

5.6

8.5

6.4

IDIIl

8.1

Fig

TIMING.

NEEDLE

AND

LOOPER

When

the

Needle

Bar

the

lowest

position,the

Looper

should

the

extreme

right

point.

Therefore,

when

the

Needle

Bar

starts

move

meanwhile

the

Looper

starts

move

the

left.

And

its

route

passing

behind

the

needles,then

reverting

- 8 -

From the library of: Superior Sewing Machine & Supply LLC

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