Star Trac E-TRx Manuale utente

620-7920 Rev A

STAR TRAC

14410 Myford Road

Irvine, CA 926060 USA

WORK INSTRUCTIONS,

E-TRx / E-TRxe INSTALLATION

620-7920 Rev A

GENERAL

Before using this product, it is essential to read ALL installation Instructions and this

ENTIRE operations manual; the manual describes equipment setup and instructs

members on how to use it correctly and safely.

1. Hex (Allen) key, 1/4” (Included)

2. Hex (Allen) key, 5/32” (Included)

3. Screwdriver (blade-tip), 3/32” (Included)

4. Screwdriver, Philips, #2 (Included)

5. Torque wrench (not included)

TOOLS REQUIRED

FACTORY CERTIFIED INSTALLER

reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.

iPod

is a registered trademark of Apple, Inc.

MYE

is a registered trademark of MYE Entertainment LLC.

Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes

will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.

If you are a Factory Certified Installer you must:

•

Adhere to all torque and assembly specifications.

•

Use a CALIBRATED TORQUE WRENCH with the necessary hex key sockets

•

NOT USE a powered drill, powered driver or powered impact tool for any part of the assembly.

•

Complete the assembly checklist is completed on each Star Trac product.

•

Complete the final programming, functional and cosmetic checklists for each Star Trac product.

620-7920 Rev A

Step 3.

Remove the side box.

Step 4.

Lay all boxes on the floor and verify that all

components are included (see next page for

details).

Step 2.

Remove the top cover.

Step 1.

Lay the unit in the area where it is going to be

assembled and remove the straps.

UNPACKING INSTRUCTIONS

620-7920 Rev A

Step 7.

Verify components in box two (continued):

1.Neck cover.

2.Display console’s top back cover (p/n 020-7074).

3.Neck grommet.

4.Power cable.

5.Owner’s manual with warranty registration card.

6.Hardware kit.

Step 8.

Verify components in box two (continued):

• Display console’s upper back cover (p/n 020-7069).

• Display console’s lower back cover (p/n 020-7070).

Step 6.

Verify the following components are included in

box two:

Top rail with electronic display assembly.

Step 5.

Verify the following components are included in

box one:

•

Left handrail (p/n 020-7179).

•

Right handrail (p/n 020-7181).

•

Front neck assembly.

1 3

54 6

620-7920 Rev A

Step 9.

Verify the following tools are included in the

hardware kit :

Step 10.

Verify hardware included in the hardware kit:

Step 12.

With a helper, lift the treadmill frame assembly

from the shipping crate platform and place it in

the location where it will be used. Make sure the

unit is placed near a power outlet.

Caution: The motor shroud end of the frame assem-

bly is very heavy. It may require two people to lift this

end when moving the frame assembly.

Step 11.

Remove the packaging materials from the

frame assembly with motor shroud.

Item Description QTY

1 Hex (Allen) key, 1/4” 1

2 Hex (Allen) key, 5/32” 1

3 Screwdriver (blade-tip), 3/32” 1

4 Screwdriver, Phillips, #2 1

Item Description QTY

1 Screw 5/16”-18x3.0”, Socket Head Cap 2

2 Screw 5/16”-18x1.0”, Socket Head Cap 12

3 Screw 1/4”-28 3/8”, Button Head Socket Cap 5

4 Screw #10-24 x 3/4, Truss Head, 7

5 Screw M4x.7, 19mm, Pan Head, 16

6 Washer, Flat, 5/16” I.D. x 1.2” O.D. 16

7 Washer, Split Lock, 5/16” 16

1 2 3 4 5

620-7920 Rev A

Step 3.

Position neck close to the service opening in

the front of treadmill so the cables go into the

opening first.

Step 4.

Route all cables from neck into motor compart-

ment through lower neck service opening.

Caution: Make sure not to pinch any cables.

Step 2.

Remove the neck form shipping box and verify

the cables are properly fed through attached

protective tube in the base of the neck.

Note: The tube will protect cables from getting

pinched during installation and will make it easier to

route them through service opening.

Step 1.

Lift the front motor shroud off of the frame as-

sembly.

Note: Make sure the shroud is properly stored to

prevent damage.

INSTALLATION INSTRUCTIONS

620-7920 Rev A

Step 6.

Align the front holes and fasten with (2) 5/16-18

x 3.0”, (2) 5/16 washers and (2) lock washers.

DO NOT fully tighten yet.

Step 5.

Insert neck into place, then align the top holes.

Using the 1/4” Hex key, fasten the neck to the

frame with (2) 5/16-18 x 1.0” socket head

screws, (2) 5/16 washers and (2) lock washers.

DO NOT fully tighten yet.

Step 8.

Route the fan power cable (p/n 715-3678) be-

hind the elevation motor and connect it to fan

power supply board.

Note: Make sure the fan power cable is routed away

from all moving parts, including the RPM disk.

Step 7.

Route the main I/O cable (p/n 715-3781) behind

the elevation motor and connect it to I/O inter-

face J2 Connector on the Motor Control Board.

Note: Make sure the main I/O cable is routed away

from all moving parts, including the flywheel.

620-7920 Rev A

Step 10.

Now install the top display rail. Align the rail’s

mounting holes with the neck holes.

Note: If the electronic display console was assembled

to the rail; remove the screws holding it to the rail and

store the display for later use.

Hint: If one person is assembling the unit, insert two

5/16 screws into top rail holes and use them to align

and temporary hold the rail while you secure it from the

back.

Step 11.

Once the display frame is in place, fasten it to

the neck using the 1/4” Hex key with (2) 5/16-18

x 1.0” socket head screws, (2) 5/16 washers

and (2) lock washers. DO NOT fully tighten yet.

Step 12.

Identify left and right handrails by the part number

affixed on the bottom of rails. (left rail’s part number

is 020-7179, and right rail’s part number is 020-

7181).

Assemble handrail joint as shown. DO NOT fasten

the (2) #10 button head socket screws in the upper

handrail joints until both handrails are in place.

Step 9. (for E-TRxe model only)

Route the user detect cable behind the eleva-

tion motor and plug it into the user detect con-

nector on the left side of frame.

Note: This user-detect cable is only available on the

E-TRxe model. If your unit is not equipped with an

embedded display; then skip this step.

620-7920 Rev A

Step 15.

Now tighten the 2 front neck screws (5/16-18 x

3.0” socket head) to a torque value of 200 in-

lbs (22.5 Nm).

Step 14.

Make sure the gap between the rails is closed

and, using the 5/32” Hex key, fasten the (2)

#10 button head socket screws. Tighten the

screws to a a torque value of 45 in-lbs (5.0

Nm). Repeat for the other side.

Step 16.

Tighten the 2 upper neck screws (5/16-18 x 3.0”

socket head) to a torque value of 200 in-lbs

(22.5 Nm).

Step 13.

Install left handrail to the frame as shown using

(3) 5/16-18 x 1.0” socket head screws and (3)

5/16 washers. Partially lift up the side bed cov-

ers, if necessary. Note the orientation of the

mounting plate. DO NOT tighten screws fully

yet. Repeat install for right handrail.

620-7920 Rev A

Step 17.

Now tighten the 4 display rail fasteners (where

neck is joined with display rail) to a torque

value of 200 in-lbs (22.5 Nm).

Step 18.

Tighten handrail fasteners where handrails are

joined with treadmill frame. Tighten the screws

to a torque value of 200 in-lbs (22.5 Nm). Re-

peat for the other side.

Step 19.

Verify that the side bed covers join properly to

the end caps and that there is no gap between

the two parts.

Step 20.

Fasten the side bed covers (left and right) with

(1) #10-24 x 3/4 Truss head screw on each

side.

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