Thunder Laser NOVA Series Manuale utente

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

THUNDER LASER

SYSTEMS

NOVA Series

Unified User’s Manual

For NOVA 24, 35, 51, and 63

Thunder Laser

www.thunderlaser.com

tech@thunderlaser.com

March 2020

Adapted from Original Instruction Dec 2019

DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

Dongguan City, Guangdong Province, China

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

Introduction

This manual has been designated as the thunder laser systems, laser cutting machine

installation and user guide；The manual is divided into five chapters，Including general

information instructions, safety instructions, the key components of every laser cutting

systems and the installation steps, operation instructions and maintenance instructions

from THUNDERLASER Company.

First, it should be emphasized that the installation of each system must meet the

requirements, and make it consistent with the installation requirements of

THUNDERLASER. If not, themachinewill not working properly，poor performance，life

shortened，maintenance costs increased and even machine damage .

The note is for getting a specific requirement of system installation，and we hope

every customer try to understand these notes before installation and usage, thus you

can correctly install and use. If you meet any installation problems，you can contact our

technical staff and customer service staff.

At the same time, you can also refer to the machine installation video that we

posted on YouTube. The specific URL is:

http://www.thunderlaser.com/how-to-use-your-laser-machine/how-to-setup-your-

nova-laser-cutter.html

https://www.youtube.com/watch?v=NpLo1L0NQx8&list=PLjSZrgjcrhs7QucNN-

3jx7rZapDGfjG-5

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

Contents

CHAPTER 1. GENERAL....................................................................................................................5

1.1 GENERAL INFORMATION............................................................................................................5

1.2 DESIGNATED ..........................................................................................................................6

1.3 DISPOSAL REMARKS .................................................................................................................6

1.4 TECHNICAL DATA /DEVICE SPECIFICATION .....................................................................................7

1.5 EC DECLARATION OF CONFORMITY ..............................................................................................9

1.6 MANUFACTURER'S LABEL...............................................................................................................10

CHAPTER 2. SAFETY.....................................................................................................................11

2.1 GENERAL SAFETY INFORMATION................................................................................................11

2.2LASER SAFETY INFORMATION....................................................................................................12

2.3 SAFETY PRECAUTIONS WHEN OPERATING THE DEVICE.....................................................................13

2.4 WARNING AND INFORMATION LABELS ........................................................................................14

CHAPTER 3. PROCESS OF INSTALLING ..........................................................................................16

3.1 UNPACKING .........................................................................................................................16

3.2 LOCATION............................................................................................................................17

3.3 BEFORE INSTALLATION ............................................................................................................18

3.4 EXHAUST SYSTEM –REQUIREMENTS ..........................................................................................20

3.5 AIR SYSTEM –REQUIREMENTS..................................................................................................20

3.6 WATER COOLING SYSTEM –REQUIREMENTS ................................................................................21

3.7 COMPUTER –REQUIREMENTS ..................................................................................................22

3.8 CONNECTIONS ......................................................................................................................23

3.8.1 Connecting the Mains ...................................................................................................23

3.8.2 Connecting the Computer .............................................................................................24

3.8.3 Connecting the Air System.............................................................................................25

3.8.4 Connecting the Exhaust System..................................................................................... 27

3.8.5 Connecting the Cooling System .....................................................................................29

CHAPTER 4. OPERATION..............................................................................................................30

4.1 MACHINE VIEW ....................................................................................................................30

4.2 ON/OFF SWITCH .................................................................................................................35

4.3 HOW TO SETUP THE OEM SOFTWARE.........................................................................................36

4.3.1 Software installation.....................................................................................................36

4.3.2 Make connection between PC and machine...................................................................38

4.4 HOW TO USE THE DISPLAY........................................................................................................41

4.4.1 Function of the Buttons................................................................................................. 41

4.4.2 The main interface........................................................................................................43

4.4.3 Speed button....................................................................................................................43

4.4.4 Max Power buttons.......................................................................................................44

4.4.5 Set the Layer Parameters ..............................................................................................44

4.4.6 Menu button.................................................................................................................45

4.4.7 File button ....................................................................................................................46

4.5 HOW TO USE THE DIFFERENT NOZZLES LASER HEAD CONE .................................................................49

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

4.6 HOW TO REPLACE THE 4INCH AND HR LASER HEAD........................................................................50

4.7 HOW TO ADJUST FOCUS DISTANCE BY MANUAL OR AUTO ..................................................................52

4.8 HOW TO USE THE TL-TIMER.....................................................................................................55

4.9 HOW TO USE AIR-ASSIST CONTROL (IF EQUIPPED).......................................................................57

4.10 HOW THE HEAT ALARM SYSTEM WORKS .......................................................................................60

4.11 THE FIRST TIME RUNNING THE LASER .........................................................................................61

4.12 WORKSTATION AREA INDICATION ..............................................................................................64

4.13 HOW TO USE THE CHUCK ROTARY AXIS ATTACHMENT......................................................................65

4.14 FOR LASER ENGRAVING...........................................................................................................67

CHAPTER 5. MAINTENANCE.........................................................................................................68

5.1 CLEANING THE LASER MACHINE ................................................................................................68

5.2CLEANING THE OPTICAL PARTS..................................................................................................69

5.2.1 Cleaning the Focus Lens ................................................................................................69

5.2.2 Cleaning the Mirrors .....................................................................................................71

5.2.3 Cleaning Laser Combiner...............................................................................................73

5.3 MAINTAIN THE X/Y/Z RAILS.....................................................................................................74

5.4 CHECK THE BEAM PATH...........................................................................................................75

5.5 CHANGE COOLING WATER FOR THE WATER CHILLER.......................................................................76

5.6 MAINTENANCE PLAN .............................................................................................................77

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

Chapter 1. General

1.1 General Information

Please read this documentation carefully before installation and operation.

Injury, death, loss of property, fire, electric shock, malfunction, reduced

performance & machine life, and critical failures can result from not reading,

understanding, and following the Operation Manual!

Operation of the system is permitted only with equipment and spare parts supplied or

listed in the spare parts and consumables lists. The use of 3rd Party components may

void the warranty.

Auxiliary equipment must be adjusted to the base machine (contact us for further info).

The following symbols are used throughout the Operation Manual:

Caution: Warnings to keep in mind when operating the laser.

High Voltage: Care must be taken to prevent injury and/or death.

Laser Radiation: Pay attention to the dangers of the laser beam.

Fire Hazard: High potential for fire. NEVER RUN UNATTENDED!

Tips: Helpful notes or info that simplify the use or understanding.

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

1.2 Designated

The THUNDER LASER NOVA SERIES is used for engraving and cutting of signs,

stamps and suchlike.

A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel,

anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood

can be processed on the laser.

1. The engraving process must only be performed with a perfectly

adjusted machine.

2. For cutting applications with 80 W the use of the cutting table is

absolutely necessary.

3. Use of the system in other areas is against the designated use. The

manufacturer does not admit liability for damage to personal and/or

equipment resulting from such use.

4. The system must only be operated, maintained and repaired, by

personnel that are familiar with the designated field of use and the

dangers of the machine!

5. Non-observance of the instructions for operation, maintenance and

repair described in this Operation Manual excludes any liability of the

manufacturer if a defect occurs.

6. Caution when processing conductive materials (carbon fibers),

Conductive dust or particles in the ambient air might damage electrical

components and lead to short circuits. Bear in mind that those defects

are not warranted.

1.3 Disposal remarks

Do not dispose the machine with domestic waste!

Electronic devices have to be disposed according to the regional directives on electronic

and electric waste disposal. In case of further questions, please ask your supplier. He

might take care of proper disposal.

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

1.4 Technical Data / Device Specification

Mechanics

NOVA 24

NOVA 35

NOVA 51

NOVA 63

Working Area

23.6“x 15.7“

(600 x 400 mm)

35.4“x 23.6“

(900 x 600 mm)

51.2“x 35.4“

(1300 x 900 mm)

63.0“x 39.4“

(1600 x 1000 mm)

Table Size

27.6“x 20.9“

(700 x 530mm)

39.4“x 28.7“

(1000 x 730mm)

55.1“x 40.6“

(1400 x 1030mm)

66.9“x 44.5“

(1700 x 1130mm)

Z Axis Height

6.1” / 155 mm

8.9” / 225 mm

Max Work Height

6.1” / 155 mm

8.9” / 225 mm

Max. Speed

RASTER: 39”/sec. (1000 mm/sec) VECTOR: Varies with job

Motor

Easy Servo Motor

Drive

Hybrid Servo Drive

Work piece table

Solid metal blades & Honey comb table

Max. table load

20kg / 44lbs

40kg / 88lbs.

30kg / 66lbs

30 kg / 66lbs

Net Weight

140kgs / 308lbs

310kgs / 682lbs

430kgs / 946lbs

470kgs / 1,034lbs

Standard Head

2.0” (50.8mm)

Lens Diameter

20mm

Mirror Diameter

25mm

Beam Comb. Dia.

20mm

25mm

Dimensions

NOVA 24

NOVA 35

NOVA 51

NOVA 63

W x D x H

42.1“ x 31.9“ x 24“

(1070x810x610mm)

59.1“ x 43.5“ x 40.9“

(1500x1105x1040mm)

74.8“ x 55.3“ x 40.9“

(1900x1405x1040mm)

86.6“ x 59.3“ x 40.9”

(2200x1505x1040mm)

Max Part Size (W x L x H)

NOVA 24

NOVA 35

NOVA 51

NOVA 63

Door

Closed

27.6“x 20.9“x 8.3“

(700 x 530 x 155mm)

39.4“x 28.7“x 8.9 “

(1000 x 730 x 225mm)

55.1“x 40.6“x 8.9 “

(1400 x 1030 x

225mm)

66.9“x 44.5“x 8.9 “

(1700 x 530 x 225mm)

Pass

Thru

27.6“ x ∞“ x 1.2““

(700 x ∞mm x 20 mm)

39.4“ x ∞“ x 1.2“

(1000 x ∞mm x 20 mm)

55.1“ x ∞“ x 1.2“

(1400 x ∞mm x 20 mm)

66.9“ x ∞“ x 1.2“

(1700 x ∞mm x 20 mm)

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

Features

Standard:

Open flap protection, “No Water “protection, Fire alarm protection, Dual air-assist control,

Red Dot Pointer, Auto Focus, Smart board, Motorized Table, Honey Comb Table,

Aluminum blade cutting table, Pass-Through Door, 2,0”(50.8mm) Focus Lens, Warning

light, Emergency Stop, LCD Display, EasilyAdjustable Home Position, 3D Engraving,

Maintenance mode, Air pump, Water chiller, Exhaust Fan.

Optional:

RotaryAttachment, High Resolution head (up to 1000DPI, while standard laser head Max

is 500DPI), High air compressor set (Includes water filter).

Control System

Laser power Adjustable from 1 - 100% (typically 5-100%)

Interface Hardware USB: connect to PC and U-disk

Ethernet: connect to PC

Interface Software LightBurn - RDWorksV8

Operating Modes Optimized raster, vector, and combined mode

Buffer Memory 128 MB standard

Laser Equipment

Laser Type: Sealed CO2 Glass Laser Tube

Standard Laser Power: 40W, 60W, 80W, 100W, 130W

Wavelength: 10.6µm

Red dot pointer: Laser Power< 1mW

Wavelength: 630nm –680nm

Cooling System

Machine Cooling System: Air-Cooled

Tube Cooling System: Water Cooled

Electricity, Power, Breaker INCLUDING THE CHILLER

40 WATT

60 WATT

80 WATT

100 WATT

130 WATT

Electricity

Requirement

110 or 220 Volt AC,50 or 60Hz,Single phase

Power

consumption

1600W

1700W

1900W

2000W

2200W

Recommended

circuit breaker

20A,110V

10A,220V

20A,110V

10A,220V

20A,110V

10A,220V

20A,110V

10A,220V

25A,110V

15A,220V

Ambient Conditions

Ambient temperature +15°C to +35°C / 59°F to 95°F

Humidity 40% to max. 70%, not condensing

Laser Safety

Laser class CDRH Laser Safety

Laser Class 2

CE compliant FDA approved

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

1.5 EC Declaration of Conformity

USERS MANUAL NOVA SERIES

www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

[email protected] Shatian Town, Shatian Dadao, Mintian

Tel :(86)769 826653 Dongguan City, Guangdong Province, China

1.6 Manufacturer's Label

The manufacturer's label is located on the back of the device (see Figure below).

It is recommended to record all of the data so that you always have this handy. You will

need to supply your Serial Number to our Support Team on occasion.

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