Trumpf TruConvert DC 1030 Manuale utente
Operator's manual
TruConvert DC 1030,
TruConvert System Control
Operator's manual
TruConvert DC 1030,
TruConvert System Control
Original operator's manual
Edition 2022-06-22
Order Information Please specify when ordering this document:
Operator's manual
TruConvert DC 1030, TruConvert System Control
Edition 2022-06-22
Document number A67-0147-00.BKen-001-01
Address for orders TRUMPF Hüttinger GmbH + Co. KG
Technische Redaktion
Bötzinger Straße 80
D-79111 Freiburg
Fon: +49 761 8971 - 0
Fax: +49 761 8971 - 1150
Internet: http://www.trumpf-huettinger.com
E-Mail: [email protected]
© TRUMPF Hüttinger GmbH + Co. KG
Good to know
Provide the serial number when you contact the Service depart-
ment. The serial number can be found on the name plate of the
device.
How to reach our Service department:
+49 761 8971-2170
+49 761 8971-1178
A67-0147-00.BKen-0
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2022-06-22 Good to know I
Need help?
Telephone
Fax
E-mail
II Good to know 2022-06-22 A67-0147-00.BKen-0
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Table of contents
1 Safety 4
1.1 Important notes 4
1.2 Storing the operating instructions 4
1.3 Warning signs 4
1.4 Using the DC-DC module 5
1.5 Authorized personnel 6
1.6 Warning signs on the DC-DC module 7
1.7 What you must know as an operator 7
1.8 Dangers from high voltages 8
Protective measures taken by the manu-
facturer
9
1.9 What you must know as an operator 9
Ensuring safe operation of the DC-DC
module
9
Check periodically 9
2 Description 10
2.1 Fields of application 10
Typical fields of application 10
2.2 Function description 10
Operation 12
2.3 Construction 13
TruConvert DC series 1000 construction 13
TruConvert System Control construction 14
2.4 Display elements 15
3 Technical specifications 16
3.1 TruConvert DC 1030 Data 16
3.2 TruConvert System Control data 22
4 Interfaces 24
4.1 Protective earth 24
4.2 Supply voltage 24 V DC 25
4.3 DC link connection and battery connection 25
4.4 RS-485 data input/data output (IN/OUT) 26
4.5 Interfaces on the system control 27
24 V supply voltage (DC) 27
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Ethernet 28
RS-485 28
5 Standards and directives 29
5.1 CE certification 29
5.2 EU declaration of conformity TruConvert DC
1030
30
5.3 EU declaration of conformity TruConvert Sys-
tem Control
31
6 Installation 32
6.1 Inspecting the delivery 32
6.2 Disposing of packaging material 32
6.3 Transport 32
6.4 Storage conditions 32
6.5 Requirements for the site 33
6.6 Possible installation positions 34
6.7 Electrical connection 35
Establishing electrical connection 36
Using ferrite core to achieve the limit
value for level C1
39
Connection diagram with 3 DC-DC mod-
ules (example)
40
6.8 Dismantling the DC-DC module 40
6.9 Shipping the module 41
6.10 Disposing of the module 41
7 Operation 42
7.1 Commissioning 42
Performing initial commissioning 42
7.2 Active interface 47
7.3 Operation via web-based user interface 48
Calling up the web GUI 48
Orientation of the user interface 48
Menu structure 52
7.4 Operation via Modbus 52
Establishing a connection 53
Addressing modules via Modbus 53
Modbus Register Map 54
7.5 Transmission of power 60
Switching the transmission of power on/off 60
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7.6 Displaying and resetting messages 61
Displaying messages of the web GUI 61
Modbus: displaying and resetting mes-
sages
63
7.7 Overload 65
Examples: Reduce and then again
increase overload capacity
65
7.8 DC voltage droop 66
Function description of DC voltage droop 66
Switching on DC voltage droop 68
Parameterization of DC voltage droop 68
7.9 Actual values 70
Display actual values 70
7.10 Process set values 71
Set process set values 71
7.11 Data backup 71
Saving parameters and resetting to fac-
tory settings
71
7.12 System configuration 72
Setting the system configuration 73
7.13 System settings 75
Setting the system time 75
Changing network settings 75
7.14 Software update 77
Perform software update 77
7.15 Device information 77
Displaying device information 77
7.16 State diagram 78
8 Maintenance 79
8.1 Periodic check of the environmental condi-
tions
79
8.2 Cleaning 79
8.3 Exchanging fans 79
8.4 Performing software updates 79
9 Troubleshooting 80
9.1 Fault indication and messages 80
Fault indication with the LEDs 80
9.2 Messages 80
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1. Safety
1.1 Important notes
■This is a product for commercial and industrial use in the
"second environment". This is the environment to which all
commercial, light manufacturing and industrial enterprises
belong, with the exception of those that are connected
directly to the low-voltage network for the supply of buildings
for residential use.
To prevent disturbances, restrictions regarding the installa-
tion or additional measures may be necessary.
■The products listed in the declaration of conformity are not
independently operating products in the sense of the EMC
directive. The EMC situation cannot be evaluated until the
product has been incorporated in a complete system. The
evaluation was verified for a typical system configuration, but
not for the individual product.
■All technical safety requirements in the product-specific docu-
mentation (operating instructions, manual, etc.) must be
adhered to throughout the entire product lifecycle.
1.2 Storing the operating instructions
IMPORTANT SAFETY INSTRUCTIONS
ØSAVE THESE INSTRUCTIONS.
These operating instructions contain safety notices that must be
observed during installation and maintenance. Therefore, keep
the operating instructions in a safe place for the entire life cycle
of the device.
Include the operating instructions if you sell the device or set it
up at another location.
1.3 Warning signs
Certain activities can cause danger during operation. Corre-
sponding warning signs concerning the dangers should precede
instructions concerning the activities. Danger signs are located
on the device.
A warning sign contains signal words which are explained in the
following table:
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CAUTION
Indice
Altri manuali Trumpf Sistema di controllo
