WAGNER SprayPackE Manuale utente

SprayPackE

Version 01/2020

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

Table of Contents

1 ABOUT THESE INSTRUCTIONS 6

1.1 Preface 6

1.2 Warnings, Notices and Symbols in these Instructions 6

1.3 Languages 7

1.4 Abbreviations 7

1.5 Terminology for the Purpose of this Manual 8

2 CORRECT USE 9

2.1 Device Type 9

2.2 Type of Use 9

2.3 For Use in Potentially Explosive Areas 9

2.4 Processible Working Materials 9

2.5 Misuse 9

3 IDENTIFICATION 10

3.1 Identication 10

3.2 Type Plates 10

3.3 Permissible Device Combinations 11

3.4 Safety Features 11

4 BASIC SAFETY INSTRUCTIONS 13

4.1 Safety Instructions for the Operator 13

4.1.1 Electrical Devices and Equipment 13

4.1.2 A Safe Work Environment 14

4.1.3 Personnel Qualications 14

4.2 Safety Instructions for the Personnel 15

4.2.1 Personal Safety Equipment 15

4.2.2 Safe Handling of WAGNER Powder Spray Devices 15

4.2.3 Grounding the Device 16

4.2.4 Product Hoses 16

4.2.5 Electrical Connection Cables 17

4.2.6 Cleaning and Flushing 17

4.2.7 Maintenance and Repair 18

4.2.8 Protective and Monitoring Equipment 18

5 DESCRIPTION 19

5.1 Mode of Operation 19

5.2 Display and Operating Elements 19

5.2.1 Front Side of Structure 19

5.2.2 Connections on Rear Side of MCE 20

5.3 Front Side of Structure, CPE/CPE-S 22

5.4 CPE Connections on Rear Side 23

5.5 CPE-S Connections on Rear Side 24

5.6 CPE/CPE-S Connections in Housing 25

5.6.1 Terminal Assignment 26

5.7 CAN Addresses 27

5.8 CPE/CPE-S Circuit Breakers in Housing 28

5.9 Components of SprayPackE 29

5.10 Components of MCE 32

5.11 Components of pulse generator 35

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

5.12 Components of Switching Light Curtain 36

5.13 Safety Functions 37

5.14 Scope of Delivery 38

5.15 Technical Data 38

5.15.1 Technical Data for MCE 38

5.15.2 Technical Data for CPE/CPE-S 38

5.15.3 Technical Data for Maximum SprayPackE Conguration 39

5.15.4 Rack (10 EPG S2) 40

5.15.5 EPG S2 40

5.15.6 EPG-Sprint X 41

5.15.7 Compressed Air Quality 42

6 ASSEMBLY AND COMMISSIONING 43

6.1 Training of Assembly/Commissioning Personnel 43

6.2 Storage Conditions 43

6.3 Installation Conditions 43

6.4 Connecting the Automatic Spray Guns on the EPG S2 44

6.5 Connection Diagram in the Rack 45

6.6 Connection Diagram for Entire SpraypackE System 46

6.7 Pneumatic Connections in Rack 47

6.8 Connection Diagram for CSL710 Light Curtain and Pulse Generator 48

6.8.1 Grounding of CSL710 Light Curtains 49

6.9 Description of CSL710 Light Curtains 49

6.9.1 Function Keys on the Light Curtain Display 49

6.9.2 LEDs on Receiver 50

6.9.3 LEDs on Transmitter 50

6.9.4 Meaning of Display Symbols 51

6.10 Settings on the Light Curtain 51

6.10.1 "Settings" menu 51

6.10.2 "Display" menu 53

6.10.3 "Digital IO" menu 54

6.11 Test and Diagnosis eXpertE Software 58

6.12 Grounding 59

6.12.1 Grounding of Control Units in Rack 60

6.13 Safety Checks 60

6.14 Interlocking 61

7 OPERATION 63

7.1 Training the Operating Personnel 63

7.2 Tasks 63

7.3 Controllable Spray Guns 63

7.4 Gun Cable Lengths 63

8 CLEANING AND MAINTENANCE 64

8.1 Cleaning 64

8.1.1 Cleaning Personnel 64

8.1.2 Cleaning Instructions 64

8.1.3 Cleaning Procedures 64

8.2 Maintenance 64

8.2.1 Maintenance Personnel 64

8.2.2 Maintenance Instructions 65

8.2.3 Maintenance Procedures 65

8.2.4 Safety Checks 65

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

9 REPAIRS 66

9.1 Repair Personnel 66

9.2 Repair Notes 66

10 FUNCTION TEST AFTER REPAIR WORK 67

11 DISASSEMBLY AND DISPOSAL 67

12 ACCESSORIES 68

13 SPARE PARTS 69

13.1 How Can Spare Parts Be Ordered? 69

13.2 Spare Parts List for MCE Control Unit 69

13.3 Spare Parts List for Maintenance Unit 70

13.4 Spare Parts List for Air Diuser 70

13.5 Spare Parts List for Digital Pressure Sensor 71

14 DECLARATION OF CONFORMITY 72

14.1 EU Declaration of Conformity 72

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

1 ABOUT THESE INSTRUCTIONS

1.1 PREFACE

The operating manual contains information about safely operating, maintaining, cleaning and

repairing the device.

The operating manual is part of the device and must be available to the operating and

service personnel.

Operating and service personnel should be instructed according to the safety instructions.

The device may only be operated in compliance with this operating manual.

This equipment can be dangerous if it is not operated according to the instructions in this

operating manual.

1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

Warning instructions in this manual highlight particular dangers to users and to the device

and state measures for avoiding the hazard. These warning instructions fall into the following

categories:

DANGER Immediate risk of danger.

Non-observance will result in death or serious injury.

WARNING Potential danger.

Non-observance may result in death or serious injury.

CAUTION Potentially dangerous situation.

Non-observance may result in minor injury.

NOTICE Potentially dangerous situation.

Non-observance may result in damage to property.

Note: Provides information about particular characteristics and

how to proceed.

Explanation of warning notice:

LEVEL OF DANGER

This notice warns you of a danger!

Possible consequences of not observing the warning notice.

The measures for preventing the hazard and its consequences.

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

1.3 LANGUAGES

The operating manual is available in the following languages:

Original operating manual

Language Order no.

German 2397090

Translation of the original operating manual

Language Order no. Language Order no.

English 2397091 Russian 2397095

French 2397092 Chinese 2397096

Italian 2397093 Polish 2414158

Spanish 2397094 Czech 2414159

Hungarian 2414161 -- --

The software documentation is available in the following languages:

Original software documentation

Language Order no.

German 2397152

Translation of the original software documentation

Language Order no. Language Order no.

English 2397153 Russian 2397158

French 2397154 Chinese 2397159

Italian 2397156 -- --

Spanish 2397157 -- --

Additional languages on request or at: www.wagner-group.com

1.4 ABBREVIATIONS

Order no. Order number Number of pieces

Spare part OK okay

Marking in the spare parts lists IO Input/output

Position

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL

Cleaning

Cleaning Manual cleaning of devices and device parts with cleaning agent

Flushing Internal ushing of paint-wetted parts with compressed air

Personnel qualications

Trained person Is instructed in the tasks assigned to him/her, the potential risks

associated with improper behavior as well as the necessary

protective devices and measures.

Electrically trained

person

Is instructed by an electrician about the tasks assigned to him/her,

the potential risks associated with improper behavior as well as

the necessary protective devices and measures.

Electrician Can assess the work assigned to him/her and detect possible

hazards based on his/her technical training, knowledge and

experience in relevant provisions.

Skilled person in

accordance with TRBS

1203

(2010/Modication 2012)

A person who, based on his/her technical training, experience and

recent vocational experience, has sucient technical knowledge in

the areas of explosion protection, protection from pressure hazards

and electric hazards (if applicable) and is familiar with the relevant

and generally accepted rules of technology so that he/she can

inspect and assess the status of devices and coating systems based

on workplace safety.

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

2 CORRECT USE

2.1 DEVICE TYPE

Controller for automatic powder coating systems.

2.2 TYPE OF USE

The SprayPackE controller serves to control the EPG S2 control units for powder guns and

powder conveying equipment, reciprocators and sliding tables.

The device may only be operated under the following conditions:

Use the device only to work with the products recommended by WAGNER.

Only operate the device as a whole.

Do not deactivate safety xtures.

Use only WAGNER original spare parts and accessories.

The operating personnel must be trained on the basis of this operating manual.

Follow the instructions in the operating manual.

2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS

The SprayPackE controller must not be used in the dust Ex zone (zone22).

2.4 PROCESSIBLE WORKING MATERIALS

– Types of powder which can be charged electrostatically

– Metallic powder

– Tribo powder

Note:

Contact your localWAGNER dealer and the lacquer manufacturer if you encounter application

problems.

2.5 MISUSE

Misuse can lead to physical injury and/or property damage!

Special attention must be paid that:

liquid coating products, e.g., solvents or water-based lacquers are not processed;

no food, medicine or cosmetics are processed.

VERSION 01/2020 ORDER NUMBER DOC2397091 SprayPackE

3 IDENTIFICATION

3.1 IDENTIFICATION

Device type: MCE/CPE control unit

Manufacturer: Wagner International AG

9450 Altstätten

Switzerland

CE European Communities

3.2 TYPE PLATES

Type / Typ:

Serie Nr.:

Serial No.:

Eingangsspannung:

Input Voltage:

Leistungsverbrauch:

Power use:

Vorsicherung:

Pre-fuse:

MCE

100-240VAC

MCE: 60W

10Amp D Type

Baujahr:

Year of manufactur:

x EPG-S2 @ 60W

Wagner International AG

CH 9450 Altstätten

50/60Hz

P_03706

P_03746

Typ / Type:

Serie Nr.:

Serial No.:

Eingangsspannung:

Input Voltage:

Eingangsleistung:

Line Power:

Vorsicherung:

Main fuse:

CPE

3P+N+PE

230/400V 50/60Hz

max. 3.0kW

max. 25 A gL/gG

Baujahr:

Year of manufactur:

Wagner International AG

CH 9450 Altstätten

1 Manufacturer 1 Manufacturer

2 Type: MCE 2 Type: CPE

3 Serial number 3 Serial number

4 Year of manufacture 4 Year of manufacture

5 Input voltage 5 Input voltage

6 Back-up fuse 6 Input power

7 Power consumption 7 Back-up fuse

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