Weishaupt EM3/3 Manuale utente

Installation and operating instruction

Analogue module EM3/3 83295402 1/2019-01

Installation and operating instruction

Analogue module EM3/3

83295402 1/2019-01 La 2-16

1 User instructions.............................................................................................................. 3

1.1  Target group.................................................................................................................. 3

1.2  Symbols.......................................................................................................................... 3

1.3  Guarantee and Liability............................................................................................... 4

2 Safety ..................................................................................................................................... 5

2.1  Designated application............................................................................................... 5

2.2  Safety measures........................................................................................................... 5

2.2.1  Electrical connection............................................................................................5

2.2.2  Disposal...................................................................................................................5

3 Product description ........................................................................................................ 6

3.1  Inputs and outputs....................................................................................................... 6

3.1.1  Input .........................................................................................................................6

3.1.1.1  Gas burner / dual fuel burner gas operation............................................6

3.1.1.2  Oil burner / dual fuel burner oil operation.................................................6

3.1.2  Output......................................................................................................................7

3.1.2.1  Gas burner / dual fuel burner gas operation............................................7

3.1.2.2  Oil burner / dual fuel burner oil operation.................................................7

3.2  Technical data............................................................................................................... 8

3.2.1  Electrical data ........................................................................................................8

4 Installation ........................................................................................................................... 9

4.1  Installing analogue module ........................................................................................ 9

4.2  Setting the DIP switches..........................................................................................10

5 Installation ........................................................................................................................ 11

5.1  Electrical connection.................................................................................................11

6 Spares................................................................................................................................. 12

7 Key word index .............................................................................................................. 14

Installation and operating instruction

Analogue module EM3/3

1 User instructions

83295402 1/2019-01 La 3-16

1 User instructions

Translation of original

operating instructions

This manual forms part of the equipment and must be kept on site.

Carefully read the manual prior to working on the unit.

1.1 Target group

The manual is intended for the operator and qualified personnel. They should be

observed by all personnel working with the unit.

Work on the unit must only be carried out by personnel who have the relevant train-

ing and instruction.

Persons with limited physical, sensory or mental capabilities may only work on the

unit if they are supervised or have been trained by an authorised person.

Children must not play with the unit.

1.2 Symbols

DANGER

Immediate danger with high risk.

Non observance can lead to serious injury or death.

WARNING

Danger with medium risk.

Non observance can lead to environmental damage,

serious injury or death.

CAUTION

Danger with low risk.

Non observance can cause damage to the equip-

ment and injury to personnel.

Important information

Requires direct action

Result after an action

Itemisation

… Range of values

Installation and operating instruction

Analogue module EM3/3

1 User instructions

83295402 1/2019-01 La 4-16

1.3 Guarantee and Liability

Guarantee and liability claims for personal and equipment damage are excluded, if

they can be attributed to one or more of the following causes:

non approved application,

non-observance of the manual,

operation with faulty safety equipment,

continual operation despite a fault,

improper installation, commissioning, operation and service,

repairs, which have been carried out incorrectly,

the use of non original Weishaupt parts,

force majeure,

the installation of additional components, which have not been tested with the

unit.

Installation and operating instruction

Analogue module EM3/3

2 Safety

83295402 1/2019-01 La 5-16

2 Safety

2.1 Designated application

The analogue moduleEM3/3 is suitable for use with the combustion

managerW-FM 25.

2.2 Safety measures

Safety relevant fault conditions must be eliminated immediately.

2.2.1 Electrical connection

For work carried out on live components:

Observe the accident prevention instructions DGUVRegulation3 and adhere to

local directives,

tools in accordance with EN 60900 should be used.

2.2.2 Disposal

Dispose of all materials and components in a safe and environmentally friendly way

at an authorised location. Observe local regulations.

Installation and operating instruction

Analogue module EM3/3

3 Product description

83295402 1/2019-01 La 6-16

3 Product description

3.1 Inputs and outputs

The degree of modulation can be controlled via a control signal, which is connec-

ted to the input of the analogue module EM3/3.

The current degree of modulation can be signalled via an output from the analogue

module EM3/3.

3.1.1 Input

The analogue module EM3/3 has an analogue input.

The input can be set for the following ranges using a DIP switch:

current input 0…20mA or 4…20mA, depending on the range set,

voltage input 0…10V or 2…10V, depending on the range set.

3.1.1.1 Gas burner / dual fuel burner gas operation

Degree of modula-

tion

0…20mA 4…20mA 0…10V 2…10V

0% 0mA 4mA 0V 2V

10% 2mA 5.6mA 1V 2.8V

20% 4mA 7.2mA 2V 3.6V

50% 10mA 12mA 5V 6V

100% 20mA 20mA 10V 10V

3.1.1.2 Oil burner / dual fuel burner oil operation

Degree of modula-

tion

0…20mA 4…20mA 0…10V 2…10V

Stage1 <5mA <7.8mA <2.5V <4V

Stage2 >15mA >16mA >7.5V >8V

Installation and operating instruction

Analogue module EM3/3

3 Product description

83295402 1/2019-01 La 7-16

3.1.2 Output

The analogue module EM3/3 has two analogue outputs.

The outputs can be set for the following ranges using DIP switches:

current output 0…20mA or 4…20mA, depending on the range set,

voltage output 0…10V or 2…10V, depending on the range set.

3.1.2.1 Gas burner / dual fuel burner gas operation

Degree of modula-

tion

0…20mA 4…20mA 0…10V 2…10V

0% 0mA 4mA 0V 2V

10% 2mA 5.6mA 1V 2.8V

20% 4mA 7.2mA 2V 3.6V

50% 10mA 12mA 5V 6V

100% 20mA 20mA 10V 10V

3.1.2.2 Oil burner / dual fuel burner oil operation

Output1

The values outside of control mode and stage1 are identical.

Degree of modula-

tion

0…20mA 4…20mA 0…10V 2…10V

Outside of control

mode

0mA 4mA 0V 2V

Stage1 0mA 4mA 0V 2V

Stage2 20mA 20mA 10V 10V

Switch off point St2

running closed

14mA 15.2mA 7V 7.6V

Switch on point St2

running open

16mA 16.8mA 8V 8.4V

Output2

The values outside of control mode and stage1 are different.

Degree of modula-

tion

0…20mA 4…20mA 0…10V 2…10V

Outside of control

mode

0mA 4mA 0V 2V

Stage1 10mA 12mA 5V 6V

Stage2 20mA 20mA 10V 10V

Switch off point St2

running closed

14mA 15.2mA 7V 7.6V

Switch on point St2

running open

16mA 16.8mA 8V 8.4V

Installation and operating instruction

Analogue module EM3/3

3 Product description

83295402 1/2019-01 La 8-16

3.2 Technical data

3.2.1 Electrical data

Input

Voltage input 0/2V…10V

Input impedance 200kΩ

Current input 0/4mA…20mA

Input impedance 500Ω

Output

Voltage output 0/2V…10V

Internal resistance of source 83Ω

External impedance min 12 kΩ

Current output 0/4mA…20mA

Internal resistance of source 100Ω

External impedance 0.5 …2.2kΩ

Installation and operating instruction

Analogue module EM3/3

4 Installation

83295402 1/2019-01 La 9-16

4 Installation

4.1 Installing analogue module

DANGER

Risk of electric shock

Working on the device when voltage is applied can lead to electric shock.

Isolate the device from the power supply prior to starting any work.

Safeguard against accidental restart.

Unplug 7 pole connection plug on burner.

Remove cover1.

Carefully install module2 using the guides3.

Break out the pre-cut surfaces4 and fit cover1.

You can check if the combustion manager has recognised the module by interrog-

ating Information 13 in the Info level, see installation and operating manual of the

burner.

Installation and operating instruction

Analogue module EM3/3

4 Installation

83295402 1/2019-01 La 10-16

4.2 Setting the DIP switches

Check and adapt the setting of the DIP switches on the module.

1 2 3 4 5

DIP switches Explanation Setting

OFF ON

1Setting range(1 0…10V / 4…20mA 2…10V / 0…20mA

2Input function not activated activated

3Input setting Voltage Current

4Setting output 1 Voltage Current

5Setting output 2 Voltage Current

(1 The range set applies to the input and both outputs.

If different setting ranges are required for input, output 1 and / or output 2:

Activate parameter level, see burner installation and operating manual.

Select parameter 3 and set the value.

The setting can also be changed via the VisionBox Software on the PC using para-

meter 200.

Value(1 Setting range

Output 2 Output 1 Input

1(2 0…10V / 4…20mA 0…10V / 4…20mA 0…10V / 4…20mA

2Setting DIP switch 1 activated (factory setting).

3(2 0…10V / 4…20mA 0…10V / 4…20mA 2…10V / 0…20mA

5(2 0…10V / 4…20mA 2…10V / 0…20mA 0…10V / 4…20mA

7(2 0…10V / 4…20mA 2…10V / 0…20mA 2…10V / 0…20mA

9(2 2…10V / 0…20mA 0…10V / 4…20mA 0…10V / 4…20mA

11(2 2…10V / 0…20mA 0…10V / 4…20mA 2…10V / 0…20mA

13(2 2…10V / 0…20mA 2…10V / 0…20mA 0…10V / 4…20mA

15(2 2…10V / 0…20mA 2…10V / 0…20mA 0…10V / 4…20mA

(1 Only set the default values.

(2 Setting deactivates DIP switch1. The settings of DIP switches 2…5 remain effective.

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