Wilo Electronic Control MT6 Manuale utente

DEinbau- und Betriebsanleitung

GB Installation and operating instructions

FNotice de montage et de mise en service

NL Inbouw- en bedieningsvoorschriften

EInstrucciones de instalación y funcionamiento

IIstruzioni di montaggio, uso e manutenzione

GR Οδηγίες εγκατάστασης και λειτουργίας

RUS Инструкция по монтажу иэксплуатации

Wilo-ElectronicControl

4 159 796-Ed.01/2011-05

1_Wilo-ElectronicControl.book Seite 1 Montag, 11. Juli 2011 3:14 15

Fig. 1:

Fig. 2:

1_Wilo-ElectronicControl.book Seite 2 Montag, 11. Juli 2011 3:14 15

Fig. 3:

Fig. 4:

1_Wilo-ElectronicControl.book Seite 3 Montag, 11. Juli 2011 3:14 15

Fig. 5: Fig. 6:

Fig. 7:

1_Wilo-ElectronicControl.book Seite 4 Montag, 11. Juli 2011 3:14 15

Installation and operating instructions Wilo-ElectronicControl 16

English

Installation and operating instructions

1 General information

About this document

The language of the original installation and operating instruction is French.

All other languages of this instruction are translations of the original installation

and operating instruction.

This installation and operating instruction is an integral part of the product. It

must be kept readily available at the place where the product is installed. Strict

adherence to this instruction is a precondition for a correct installation and

proper use of the product.

This installation and operating instruction corresponds to the relevant version

of the product and the underlying safety standards valid at the time of going to

print.

EC declaration of conformity:

A copy of the EC declaration of conformity is a component of this installation

and operating instruction. If the ranges mentioned in this instruction are subject

to changes without any prior approval, this declaration is no more valid.

2Safety

This operating instruction contains basic information which must be adhered to

during installation and operation. For this reason, this operating instruction

must, without fail, be read by the service technician and the responsible opera-

tor before installation and commissioning.

It is not only the general safety instructions listed under the main point "safety"

that must be adhered to but also the special safety instructions with danger

symbols included under the following main points.

2.1 Indication of instructions in the operating instruction

Symbols:

General danger symbol

Danger due to electrical voltage

Note:

Signals:

DANGER!

Acutely dangerous situation

Non-observance results in death or the most serious of injuries.

1_Wilo-ElectronicControl.book Seite 16 Montag, 11. Juli 2011 3:14 15

English

17 WILO SE 05/2011

WARNING!

The user can suffer (serious) injuries. 'Warning' implies that (serious) injury

to persons is probable if this information is disregarded.

CAUTION!

There is a risk of damaging to the system/installation. 'Caution' implies that

damage to the product and its respective operation are likely if the informa-

tion is disregarded.

NOTE: Useful information about product use. It draws attention to possible

problems.

2.2 Personnel qualification

The personnel in charge of the installation and operating of the product must

have the appropriate qualifications for this work.

2.3 Dangers in the event of non-observance of the safety instructions

Non-observance of the safety instructions can result in risk of injury to persons

and damage to the system or installation. Non-observance of the safety

instructions can involve the loss of any claims for damages.

In detail, non-observance can, for example, result in the following risks:

• Failure of the main functions of the system or the installation,

• Failure of the maintenance and repair processes specified,

• Risks to persons due to electrical, mechanical and bacteriological effects,

• Property damage.

2.4 Safety instructions for the operator

The existing directives for accident prevention must be adhered to.

Danger from electrical current must be eliminated. Local directives or general

directives [e.g. IEC, VDE etc.] and local power supply companies must be

adhered to.

Risks due to mechanical or bacteriological effects must be prevented. Local

rules and guidelines relating to sewage technology must be adhered to.

This appliance is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision or instruction concerning

use of the appliance by a person responsible for their safety.

Children must be supervised to be sure they do not play with the appliance.

2.5 Safety instructions for inspection and installation works

The operator must ensure that all these works are carried out by authorised and

qualified personnel, who are sufficientlyinformed from their own detailedstudy

of the operating instruction.

Works on the system or installation must only be carried out when at a standstill.

All processes described in the installation and operating instruction for shutting

down the system/installation must be strictly observed.

1_Wilo-ElectronicControl.book Seite 17 Montag, 11. Juli 2011 3:14 15

Installation and operating instructions Wilo-ElectronicControl 18

English

2.6 Unauthorized modification and use of spare parts

Modifications to the system or installation are only allowed with prior agree-

ment from the manufacturer. Original spare parts and accessories authorised by

the manufacturer ensure safety. The use of other parts can nullify the liability

from the results of their usage.

2.7 Improper use

The operational safety of the system or installation supplied is only guaranteed

for use in accordance with conditions specified in section 4 of the installation

and operating instructions. The limit values must on no account fall under or

exceed those specified in the catalogue or data sheet.

3Transportandstorage

The product is delivered in a cardboard box. It is protected against moisture and

dust.

As soon as the product arrives, immediately check it for any transport damage.

In case of transport damage, initiate the necessary procedures with the for-

warding agent.

CAUTION! Danger of property damage!

When assembling the product on a pump, do not use the ElectronicControl to

handle the complete pump set.

CAUTION! Danger of property damage!

In case of a later installation keep the product in a dry place. Protect it

against any shock and external impacts (such as moisture, frost, etc. …)

4Intendeduse

The ElectronicControl is a frequency inverter designed to control pumps for non

aggressive clear water containing no suspended particles.

1_Wilo-ElectronicControl.book Seite 18 Montag, 11. Juli 2011 3:14 15

English

19 WILO SE 05/2011

5 Product information

5.1 Type key

5.3 Scope of delivery

• ElectronicControl prewired (fig. 2, Pos. 2)

• EMC filter (fig. 2, Pos. 6)

• Operating instruction

5.4 Accessories

5.4.1 Accessories required

• A tank of minimum 2 liters (to be placed at the ElectronicControl discharge side,

see fig. 2, Pos. 4).

• Check valve (to be placed directly at the ElectronicControl suction side, see fig.

2, Pos. 3).

5.4.2 Accessories as option

• Flow switch - dry running protection.

• Insulation valves.

Example : ElectronicControl MT6

ElectronicControl Automatism type with frequency inverter

M Electrical supply of the ElectronicControl

1~230V

T Electrical supply of the motor

• T = 3~230V

• M = 1~230V

6 Maximal current delivered in A

5.2 Technical data

Maximum operating pressure 15 bar

Setting range 0.5 up to 12 bars

Maximum flow 15 m³/h

Maximum water temperature 40 °C

Minimum water temperature 0 °C

Maximum environment temperature 50 °C

Input voltage 1~230 V, 50/60 Hz

Protection current +20% of the nominal current as set during 10s

Operating mode S3: 30% (3 s ON – 7 s OFF)

Class of protection IP55

Protection fuse of the ElectronicCo-

ntrol input (fig. 4, Pos. 3)

I: 20A, type: gG, U: 500Vac,

breaking capacity I1: 120kA, size: 10 x 38mm

Protection fuse of the motor input

(fig. 4, Pos. 4)

I: 20A, type: high speed, U: 690Vac,

breaking capacity I1: 100kA, size: 10 x 38mm

1_Wilo-ElectronicControl.book Seite 19 Montag, 11. Juli 2011 3:14 15

Installation and operating instructions Wilo-ElectronicControl 20

English

6 Description and Function

6.1 Description

6.1.1 Description of the ElectronicControl (fig. 1)

6.1.2 Description of the installation (fig. 2)

6.1.3 User interface (fig. 3)

Pos. Description of the components

01 Cable gland of the ElectronicControl power supply

02 Cable gland of the pump power supply

03 Cable gland of the dry running protection

04 Cable gland of the serial communication (as option)

05 Suction

06 Discharge

07 User interface

Pos. Description of the components

01 Pump

02 ElectronicControl

03 Check valve

04 Bladder tank

05 Insulation valves

06 EMC filter

Manual operating Green

led

Inverter ON

Operating mode

Hand/Auto

Red led Blinking: current error

Fix : final error

Menu Yellow

led

Pump is working

Enter Green

led

ON : automatic mode

OFF: manual mode

Value setting up

Value setting down

1_Wilo-ElectronicControl.book Seite 20 Montag, 11. Juli 2011 3:14 15

English

21 WILO SE 05/2011

6.1.4 Description of the electronic board (fig. 4)

6.2 Function of the product

ElectronicControl contains an electronic regulation system using pressure and

flow sensors and a frequency inverter.

The electronic regulation system allows to reach a constant pressure in the net-

work whatever the flow is and to minimize the power consumption of the

installation (automatic mode). The pressure will be constant according to the

set point pressure originally preset.

In hand mode the pump can be tested at maximum speed.

In automatic mode the ElectronicControl starts the pump when the installation

pressure (NET P) is lower than the set point pressure (P SET) minus the pressure

gap set (START DELTA P).

The ElectronicControl stops after a time period set (TIME BEFORE STOP) when

the installation pressure (NET P) has reached the set point pressure (P SET) and

when the flow is zero.

The ElectronicControl protects the pump against (Chap 10.2):

• dry running,

• over currents,

• too high water temperatures,

•frost,

• short-circuits,

• over voltages,

•Undervoltages.

In case of defect (such as dry running, overvoltage …), the led blinks and the

ElectronicControl will try to start the pump regularly. After many trials the Elec-

tronicControl finally stops, the led is ON and does not blink anymore.

6.3 ElectronicControl setting

After connection to the pump and to the power supply, the ElectronicControl

will show the model type and the software version for 10 seconds. Then the

ElectronicControl shows the STANDARD display mode.

Then the ElectronicControl has to be set in accordance to the pump character-

istics and to the requirement of the installation, in order to warranty a safe and

efficient operation.

Pos. Description of the parts

01 Input terminal of the ElectronicControl

02 Input terminal of the motor

03 Protection fuse of the ElectronicControl input (I: 20A, type: gG, U: 500Vac,

breaking capacity I1: 120kA, size: 10 x 38mm)

04 Protection fuse of the motor input (I: 20A, type: high speed, U: 690Vac, brea-

king capacity I1: 100kA, size: 10 x 38mm)

1_Wilo-ElectronicControl.book Seite 21 Montag, 11. Juli 2011 3:14 15

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