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C-QIM-2731-F02_EN_Rev.1

Integral flow orifice plate

assembly

F510

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C-QIM-2731-F02_EN_Rev.1

CONTENT

1. General .................................................................................................................................................................... 2

1.1 Introduction .......................................................................................................................................................... 2

1.2 Information regarding the user manual ................................................................................................. 2

1.3 Warranty................................................................................................................................................................. 2

2. Warnings ................................................................................................................................................................ 3

3. Pre-installationinspections ............................................................................................................................ 4

4. Installingandoperatingtheproduct........................................................................................................ 4

4-1. General ................................................................................................................................................................. 4

4-2. Direction of installation................................................................................................................................. 5

4-4. Option ................................................................................................................................................................... 8

4-5. Inspection ............................................................................................................................................................ 8

5. Maintenance......................................................................................................................................................... 9

6. Transport,packagingandstorageoftheproduct ............................................................................. 9

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1. General

1.1Introduction

TheIntegralorificeplatemanufacturedbyWISEControlInc.isinstalledinthemiddleofapipewhere

afluidflows.Theareaoftheorificeplateissmallerthanthepipe,andthepressuredifferential

betweenthefrontandrearoftheorificeplateisusedtomeasureflowrate.

Integralorificeplatesaremanufacturedaccordingtocustomerspecifications.

1.2Informationregardingtheusermanual

1) Theusermanualcontainsimportantinformationforproperhandlingofthedevice.Pleasereadthis

usermanualcarefullybeforeinstallationandcommissioning.

2) Pleaseadheretothesafetyandhandlingguidelinesprovidedinthisusermanual.Compliancemust

bemaintainedwiththeapplicableaccidentpreventionandsafetyregulations,aswellasnational

installationstandardsandacceptedcodesofconduct.

3) Thisusermanualispartoftheproduct,andmustbemadeavailableforviewingbyworkersnearby

theinstallationlocationatalltimes.

4) WISEControlInc.reservestherighttomodifytechnicalelementsoftheproductwithoutprior

notice



1.3Warranty

TheIntegralorificeplatemanufacturedbyWISEControlInc.hasbeenmanufacturedaccordingto

individualcustomerrequirements.Theproductmustbestoredunderappropriateconditions,andthe

requirementsinvariousdocumentation,testreportsandusermanualsmustbeobservedtomaintain

optimalusecondition.

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2. Warnings

Handlingmanualforsafeuse

Toensuresafeandproperuseoftheproduct,pleasethoroughlyreadthishandlingmanualbefore

use.Improperhandlingmaycauseequipmentmalfunction,aswellasaccidentssuchasinjury.

Warnings



1) Forsafety,installationmustbecarriedoutbyworkerswithprofessionalexpertiseininstruments

andelectricalworks.

2) Installtheproductintheuseenvironmentprescribedinthespecifications.

3) Usewithinthegiventemperaturerange.

4) Protectfromexcessiveload,vibrationorimpact.

5) Donotmoveorlifttheorificeplateusingthenameplate.

(Thenameplateisintendedforidentificationonly,andtransportorliftingoftheproductusingthe

nameplatemayresultindamage.)

 

！

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3. Pre-installationinspections

1) Checkthetagnumberoftheproductandconfirmthattheproductisintendedfortheinstallation

location.

2) Checkforanyweldingbeadsorprojections.Priortoinstallation,checkthesurfaceoftheorifice

plateforanydentingorscratching.

3) Theinsideofthepipemustbesmoothandclean,andfreeofanyforeignmatter.



4. Installingandoperatingtheproduct

4-1.General

DifferentialpressuregeneratedbytheIntegralorificeplateisdischargedthroughconnectionstothe

upstreamanddownstreampressuretaps.Theconnectionsaredesignatedasupstreamand

downstreamtapsbasedonthedirectionofflowofthefluid.

Thedirectionofflowofthefluidisindicatedonthefrontofthenameplateoftheorificeplate.

(See<Figure1>)

< Figure 1 >

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4-2.Directionofinstallation

Theintegralorificeplatemustbeinstalledaccordingtothedirectionofflow.Theinstallationdirections

inthefigurebelowarerecommendeddependingonthetypeoffluid.

1) Installationongas&vaporlines

● Installationinhorizontalpipes ● Installationinverticalpipes 

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2) Installationonliquidline

● Horizontalpipeandbottomtap       ● Horizontalpipeandsidetap

 

● Installationinverticalpipes  



 

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3) Installationonsteamline

● Horizontalpipeandbottomtap       ● Horizontalpipeandsidetap

  

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C-QIM-2731-F02_EN_Rev.1

4-4.Option

1) Transmitter 

- Model:SMT2001

- Refertothehomepageforthe 

SMT2001manual. 

(www.wisecontrol.com)

2) Extendedlegset

- Appliedatoveroper.temp.120℃.

- Refertotheright<Figure2>.  



4-5.Inspection

1) Checktheinstallationlocationoftheintegralorificeplate,andthedirectionofflow.

2) Checkthattheinnersurfaceofthepipeissmoothandcleaned.

3) Confirmthattheconnectionflangeformsaconcentriccirclewiththeinsideofthepipeline,and

thatthepressuretappointshavebeenalignedinaccordancewiththedrawings.

4) Allweldbeadsmustbeuniform.Ensurethatprojectionsintotheinsideofthepipearekepttoa

minimum. 

5) Ensurethatthetapsandrelatedpipesarecleanpriortouse.Inspectthetapholesandrelated

pipesforweldsandotherobstructions.Removeobstructionsasnecessary.



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5. Maintenance

1) Dependingonprocessconditions,regularlyinspectforsignsofobstruction,erosionorcorrosion.

2) Priortobeginningwork,confirmthatpipeshavebeenpurgedofpressureanddrained.

3) Observepowerplantsafetyregulationsatalltimes.

4) Aftercomplyingwithsitesafetyregulationsandremovingthefluidflowingthroughthepiping,

loosenallbolts/nutsbeforeworkandtheorificeplatecanbecheckedorreplaced.

5) Whenreassemblingtheproductafterdisassembly,newgasketsmustbeused. 

Whenreassembling,payattentiontotheupstreamanddownstreamdirections.



6. Transport,packagingandstorageoftheproduct

1) Theproductmustnotbeexposedtohumidity,dustorothercontaminants.

2) Theproductmustnotbesubjectedtoimpactduringstorage.

3) Whenreturningtheproductforrepairs,safelypackagetheproductinitsoriginalpackaging,and

returntherelateddocumentationaswell.

4) The product should be protected from exposure to humidity, dust and other contaminants

duringtransport.

5) Theproductshouldbepackagedtoprotectagainstimpactduringtransport.

6) Anydamagetotheproductduringtransportshouldberecordedinthedocumentation.Claims

forcompensationfordelaysininstallationmaybemadeagainstthetransportingcompany.



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