Xtreme 6kVA Guida
TX90 6kVA & 10kVA Online UPS
6kVA, 10kVA Models
User & Installaon Manual
www.xpcc.com | © 2015 Xtreme Power Conversion Corporaon. All rights reserved. (Rev 5/26/15)
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 2
Uninterrupble Power Supply
Table of Contents
Safety Instrucons And Baery Care............................................................4
Safety Instrucons...........................................................................................................................4
Baery Care.................................................................................................................................... 5
Product Introducon....................................................................................6
General Characteriscs....................................................................................................................6
Symbols on the LCD Display Panel...................................................................................................8
Panel Explanaons.........................................................................................................................10
Communicaon Port..................................................................................................................... 11
Installaon And Operaon.........................................................................12
Unpacking .................................................................................................................................... 12
Selecng Installaon Posion........................................................................................................12
Terminal Block Explanaon............................................................................................................12
Input Conguraon........................................................................................................................13
Output Conguraon.....................................................................................................................14
Start Up in Normal Mode..............................................................................................................15
Check Measured Values and Figures Detected by the UPS...........................................................17
Viewing the UPS Default Sengs..................................................................................................19
Changing the UPS Default Sengs................................................................................................21
Troubleshoong Guide...............................................................................24
Troubleshoong.............................................................................................................................24
Communicaon Soware...........................................................................25
Hardware Setup.............................................................................................................................25
Soware Installaon......................................................................................................................25
Oponal Interface Cards.............................................................................26
Relay (Dry Contact) Card............................................................................................................... 26
SNMP Card.................................................................................................................................... 26
Interface Card Installaon.............................................................................................................27
Replacing Baeries.....................................................................................28
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 3
Uninterrupble Power Supply
Specicaons.............................................................................................30
Obtaining Service.......................................................................................31
Xtreme Power Conversion Limited Warranty...............................................32
Xtreme Power Conversion Load Protecon Policy.......................................33
Appendix A: T90-EBP920, EBP940, EBP960 User Guide...............................36
Introducon To The Rear Panel.....................................................................................................37
Installaon And Operaon............................................................................................................38
Selecng Installaon Posion........................................................................................................38
Installaon of Casters Cover...........................................................................................................39
Installaon Instrucons.................................................................................................................39
Specicaons.................................................................................................................................40
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 4
Uninterrupble Power Supply
Safety Instrucons And Baery Care
Safety Instrucons
• For Parallel System installaon please refer to TX90 6kVA & 10kVA Parallel System Installaon Guide
• Due to small leakage currents generated by the EMI lter in the UPS it is necessary to double check that
the ground wire of the UPS is properly grounded before connecng the UPS to the AC mains.
• To ensure safety in all applicaons where a UPS is hard wired to the electrical supply, ensure that the sys-
tem is installed by a qualied electrical contractor.
• The UPS has its own internal energy source (baery). Should the baery be switched on when no AC
power is available there could be voltage at the output terminals.
• Make sure that the AC ulity outlet is correctly grounded.
• Do not open the case as there are no serviceable parts inside. Opening the case voids the warranty.
• Do not try to repair the unit yourself; contact your local supplier. Repairing the unit yourself voids the war-
ranty.
• Please make sure that the input voltage of the UPS matches the supply voltage.
• Use a cered input power cable with the correct plugs and sockets for the appropriate system voltage.
• To prevent any overheang of the UPS keep all venlaon openings free from obstrucon, and do not
store things on top of the UPS. Keep the UPS 30 cm away from the wall.
• Ensure that the UPS is installed within the proper environmental range. (0-40°C and 0-90% non-condens-
ing humidity)
• Do not install the UPS in direct sunlight. Your warranty may be void if the baeries fail.
• Install the UPS indoors as it is not designed for installaon outdoors.
• Dusty, corrosive and salty environments can damage any UPS.
• Install the UPS away from objects that give o excessive heat and areas that are excessively wet.
• If liquids are spilled onto the UPS or foreign objects dropped into the unit the warranty will be null and
void.
• The baery will discharge naturally if the system is unused for a long period of me.
• The UPS should be recharged every 2-3 months if unused. If this is not done then the warranty will be
null and void. When installed and being used the baeries will be automacally recharged and kept in top
condion.
• Do not install the UPS in an environment with sparks, smoke or hazardous gas.
• Make sure the UPS is completely turned o when transporng it. It might cause electrical shock if the
output is not cut completely.
• The UPS includes a Maintenance Bypass Switch. Please follow the procedures strictly when switching on
or o the Maintenance Bypass Switch.
• The UPS oers a CVCF (Constant Voltage Constant Frequency) seng funcon.
1. For correct seng and wiring please contact with your local ulity agent.
2. Do not set it yourself or your warranty will be void.
• This UPS has been designed and constructed to protect your assets from the wide range of power aberra-
ons experienced on ulity power lines today. It is your insurance for a reliable, clean and stable voltage
supply. It is worth taking care to install the system correctly and to have it maintained correctly by your
local dealer.
• SAVE THESE INSTRUCTIONS. This manual contains important instrucons that should be followed during
installaon and maintenance of the UPS and baeries.
• The UPS is intended for installaon in a controlled environment.
• CAUTION: A disconnect switch must be provided by others for the AC output circuit. To reduce the risk of
re connect only to a circuit provided with branch circuit over-current protecon for 30 amperes for 6kVA
(See below for 10 kVA details) rang in accordance with the Naonal Electric Code, ANSI/NFPA 70.
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 5
Uninterrupble Power Supply
10 kVA tower Output No. Output rang Rangs of output branch circuit
over-current protecon
No.1 (L21-N21) 6 kVA, 120 V 45
No.2 (L22-N22) 6 kVA, 120 V 45
No.3 (L23-N22) 10 kVA, 208 V 50
No.4 (L21-N22) 10 kVA, 240 V 45
• CAUTION: To reduce the risk of re connect the UPS input to a circuit provided with branch circuit over-
current protecon for 40A for 6kVA and 60A for 10kVA rang in accordance with the Naonal Electric
Code, ANSI/NFPA 70.
• Install the UPS so that it is not likely to be contacted by people.
• The maximum ambient operang temperature is 40°C or equivalent.
• Units are considered acceptable for use in a maximum ambient 40°C.
• Servicing of baeries should be performed or supervised by personnel knowledgeable about baeries and
the required precauons.
• When replacing baeries, replace with the same type and number of baeries or baery packs.
• CAUTION – Risk of re hazard, UPS can be used with four Baery Cabinets.
• CAUTION - RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BAT-
TERIES ACCORDING TO THE INSTRUCTIONS.
• CAUTION - Do not dispose of baeries in a re. The baeries may explode.
• CAUTION – Do not open or mulate baeries. Released electrolyte is harmful to the skin and eyes. It may
be toxic.
• CAUTION– A baery can present a risk of electrical shock and high short circuit current. The following
precauons should be observed when working on baeries:
1. Remove watches, rings, or other metal objects.
2. Use tools with insulated handles.
3. Wear rubber gloves and boots.
4. Do not lay tools or metal parts on top of baeries.
5. Disconnect charging source prior to connecng or disconnecng baery terminals.
6. Determine if baery is inadvertently grounded. If inadvertently grounded, remove source from
ground. Contact with any part of a grounded baery can result in electrical shock. The likelihood
of such shock can be reduced if such grounds are removed during installaon and maintenance
(applicable to equipment and remote baery supplies not having a grounded supply circuit).
Baery Care
If the UPS is unused for an extended period of me it must be stored in a moderate climate. The baeries should
be charged for twelve hours every three months by plugging the UPS power cord into a wall receptacle and turn-
ing on the input breaker on the front panel. Repeat this procedure every two months under a high-temperature
environment.
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 6
Uninterrupble Power Supply
Product Introducon
General Characteriscs
• True online architecture connuously supplies your crical device with stable, regulated, transient-free,
pure-sine-wave AC power.
• 20 kHz PWM sine-wave topology yields excellent overall performance. The high crest factor of the inverter
handles all high-inrush current loads without a need to upgrade the power rang.
• The mul-funconal LCD/LED panel displays various states of the UPS. The LED display shows the UPS
working status, ulity status and abnormal status. The LCD display shows input/output voltage, frequency,
load status, inner cabinet temperature, and abnormal phenomena.
• To protect the unit from overloading, it automacally switches to bypass mode in 160 seconds at 100-
105% load, or 40ms if loading is at 105 ~150% of rang. In case of overloading at 150% of rang, it switches
to bypass mode immediately. It will automacally switch back to inverter mode once the overload condi-
on ceases.
• Should the output become short-circuited, the UPS cuts the output automacally unl the short-circuit
situaon is removed manually.
• Should the unit become overheated, the internal thermal switch will detect the heat and switch to bypass
mode and vice versa.
• The fully digitalized control circuit built into the UPS allows upgrading the funconality of the UPS as well
as reaching a high-level of protecon of the UPS. Powerful communicaon capability enhances its ability
for remote control and monitoring.
• Maintenance-free, sealed baeries minimize aer-sales service.
• The maintenance bypass switch provides an easy and safe troubleshoong or maintenance funcon when
the ulity is normal.
• Providing four dierent working modes (Normal, ECO, CF50 and CF60) it may be used in a wide variety of
applicaons.
• The DC-start funcon ensures the start-up of the UPS during power outages.
• A revoluonary baery management circuit analyzes baery discharging status to adjust the baery cut-
o point and extend baery life.
• The intelligent, temperature-controlled fan may not only extend the life of the fan but also reduce noise
because of sudden fan spin. This helps keep your oce quiet and comfortable.
• When the UPS is out of order you can read the possible reason directly from the LCD screen, which re-
duces unnecessary repairs.
• When the UPS is operated in CF50 or CF60 mode, the recommended load connected shall be 75% of rated
capacity if the input voltage is 176-280 VAC and 50% of rated capacity if the input voltage is 160-280 VAC.
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 7
Uninterrupble Power Supply
Single input System Block
1. UPS Ulity Input: to provide the AC source to the UPS recer circuit and charger.
2. UPS Ulity Input Breaker: to protect the UPS Recer circuit from over-current.
3. EMI Filter on UPS Ulity Input : to eliminate the magnec interference from AC Source or UPS Ulity Input.
4. Recer and Booster: When Ulity is normal, they will converts the AC to DC and correct input power
factor. When Ulity is abnormal, the baeries will be boosted to provide the DC voltage to the Inverter.
5. Internal Baery: When AC abnormal, it provide the backup power from the baeries.
6. Charger: the baery charging device.
7. Inverter: To convert the DC voltage to AC voltage
8. Auto Bypass Loop: When the UPS is overloaded or abnormal, the UPS will Switch the UPS from inverter
output to bypass output automacally.
9. UPS Output EMI Filter: To eliminate the magnec interference from the UPS Output and avoid the interfer-
ence caused by the output load and the UPS.
10. Maintenance Bypass Switch: Transfers system to maintenance bypass switch for maintenance.
11. Output isolaon transformer with adjustable input taps.
12
3
6
4789 10 11
5
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 8
Uninterrupble Power Supply
Symbols on the LCD Display Panel
Item Symbol Descripon
1LINE Ulity or Bypass Source
2Baery Low
3Baery Abnormal
4UPS Overloaded
5UPS Working in specied mode*
6A Blackout Transfer occurred in UPS Output.
7
Bypass Input Abnormal, UPS fails to transfer to bypass, Bypass
Abnormal at ECO mode
8
Ulity Input Abnormal
9OFF UPS Shut o
10 LINE OFF UPS Abnormal Lock
11 UPS Flow Display
12 4-Digit Measurement Display
13 Indicates the item to be measured
14 UPS ON Switch or Alarm Silence
15 UPS OFF Switch
16 Previous Page or Seng Change
17 Next Page
18 Special Funcon Log In/Out
19 Enter or Reconrm
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 9
Uninterrupble Power Supply
20 Ulity Input Normal LED
21 Bypass Input Normal LED
22 UPS under Redundancy Mode
23 UPS under ECO Mode
24 UPS Fault or Abnormal Warning LED
25 EPO Emergency Power O
26 Er05 Baery Weak or Dead
27 Er06 Output Short Circuit
28 Er10 Inverter Over-current
29 Er11 The UPS is overheated.
30 Er12 UPS Output Overloading
31 Er14 Fan Error
32 Er15 Wrong Procedure to Enter Maintenance Mode
33 Er16 Output Parameters Set Error in Parallel System
34 Er17 ID Numbers are in conict in Parallel System or ID number error
in single unit
35 Er21 Parallel communicaon error (communicaon wire disconnect-
ed or failure to nd ID1 UPS) in Parallel System
36 Er24 CVCF mode with Bypass input
37 Er27 The UPS must be operated in normal mode in Parallel System.
38 Er28 Bypass Overload Time out and cut o output
39 Er31 Control board and driver board sengs do not match.
40 Er33 Isolated transformer is overheated.
41 Er** Other Error code
*The specied modes include Normal mode, ECO mode, CVCF mode, etc.
Xtreme Power Conversion Corporaon
TX90 6kVA & 10kVA User’s Manual
Page 10
Uninterrupble Power Supply
Panel Explanaons
Front Panel
1 3 4 2 11 12
5 9 7 10 6 8
1 2 3 4 5 6 7
8
9
10
11
12
1. LCD
2. Green LED indicates that the UPS is able to run under redundancy mode.
3. Solid green LED indicates that the ulity input voltage is within the acceptable window. Flashing green LED
indicates that the ulity input voltage is outside the acceptable window.
4. Green LED indicates that Bypass Input is normal.
5. UPS ON/Alarm Silence
6. Go to previous page or change the seng of the UPS.
7. Conrm a changed seng.
8. Go to the next page.
9. UPS OFF Switch
10. Special funcons log in/out
11. UPS is working under ECO (Economy) mode.
12. UPS Fault or Abnormal
A. RS-232 Port
B. Terminal Resistor for Parallel funcon
C. CAN Bus Connecon Port for Parallel System
D. Oponal Communicaon Slot 1
E. Oponal Communicaon Slot 2
F. Cooling Fans
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