Yamaha AG200F Manuale utente

3GX-28199-33

AG200F(X)

OWNER’S MANUAL

ProCarManuals.com

INTRODUCTION

EAU00000

Congratulations on your purchase of the Yamaha AG200F(X). This model is the result of

Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing

machines. It represents the high degree of craftsmanship and reliability that have made

Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic mainte-

nance of this motorcycle. If you have any questions about the operation or maintenance of

your motorcycle, please consult a Yamaha dealer.

3GX-9-33 (E) 12/10/07 11:17 AM Page 1

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IMPORTANT MANUAL INFORMATION

EAU00005

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS

INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the

motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

8This manual should be considered a permanent part of this motorcycle and should

remain with it even if the motorcycle is subsequently sold.

8Yamaha continually seeks advancements in product design and quality. Therefore,

while this manual contains the most current product information available at the time

of printing, there may be minor discrepancies between your motorcycle and this manu-

al. If there is any question concerning this manual, please consult your Yamaha dealer.

*Product and specifications are subject to change without notice.

3GX-9-33 (E) 12/10/07 11:17 AM Page 2

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IMPORTANT MANUAL INFORMATION

EW000002

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS

MOTORCYCLE.

EAU00006

THIS MOTORCYCLE IS DESIGNED AND MANUFACTURED FOR OFF-ROAD USE ONLY. IT IS

ILLEGAL TO OPERATE THIS MOTORCYCLE ON ANY PUBLIC STREET, ROAD OR HIGHWAY.

SUCH USE IS PROHIBITED BY LAW. THIS MOTORCYCLE COMPLIES WITH ALMOST ALL

STATE OFF-HIGHWAY NOISE LEVEL AND SPARK ARRESTER LAWS AND REGULATIONS.

PLEASE CHECK YOUR LOCAL RIDING LAWS AND REGULATIONS BEFORE OPERATING

THIS MOTORCYCLE.

3GX-9-33 (E) 12/10/07 11:17 AM Page 3

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AG200F(X)

OWNER’S MANUAL

1st Edition, November 2007

unauthorized use without the written

permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

EAU00008

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EAU00009 TABLE OF CONTENTS

SAFETY INFORMATION ....................................1-1

Safe riding ........................................................1-1

Protective apparel ............................................1-2

Modification......................................................1-3

Loading and accessories .................................1-3

Gasoline and exhaust gas ...............................1-4

Location of the important labels.....................1-6

DESCRIPTION .....................................................2-1

Left view............................................................2-1

Right view.........................................................2-2

Controls/Instruments .......................................2-3

INSTRUMENT AND CONTROL

FUNCTIONS........................................................3-1

Main switch ......................................................3-1

Indicator lights..................................................3-1

Speedometer....................................................3-1

Handlebar switches (For 6 V model) ..............3-2

Handlebar switches (For 12 V model) ............3-3

Clutch lever.......................................................3-4

Shift pedal.........................................................3-4

Front brake lever ..............................................3-5

Rear brake pedal ..............................................3-5

Fuel tank cap.....................................................3-5

Fuel....................................................................3-6

Fuel cock ...........................................................3-7

Starter (choke) (For 6 V model).......................3-8

Starter (choke) “1” (For 12 V model)............3-8

Kick starter........................................................3-8

Seat ...................................................................3-9

Rear shock absorber adjustment....................3-9

Front and rear carriers...................................3-10

Auxiliary DC terminal (For 12 V model) .......3-11

PRE-OPERATION CHECKS.................................4-1

Pre-operation check list ...................................4-1

OPERATION AND IMPORTANT RIDING

POINTS................................................................5-1

Starting and warming up a cold engine

(For 6 V model).................................................5-1

Starting and warming up a cold engine

(For 12 V model)...............................................5-2

Starting a warm engine...................................5-3

Shifting..............................................................5-3

Tips for reducing fuel consumption ...............5-4

Engine break-in ................................................5-4

Parking ..............................................................5-5

PERIODIC MAINTENANCE AND MINOR

REPAIR ................................................................6-1

Tool kit ..............................................................6-1

Periodic maintenance and lubrication............6-3

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TABLE OF CONTENTS

Panel removal and installation .......................6-6

Panel A and B ...................................................6-6

Spark plug inspection......................................6-7

Engine oil..........................................................6-8

Air filter ...........................................................6-10

Carburetor adjustment ..................................6-11

Idle speed adjustment ...................................6-12

Throttle cable free play adjustment..............6-12

Valve clearance adjustment ..........................6-13

Tires.................................................................6-13

Wheels ............................................................6-15

Clutch lever free play adjustment.................6-15

Front brake lever free play adjustment ........6-16

Rear brake pedal height and free play

adjustment......................................................6-17

Brake light switch adjustment.......................6-18

Checking the brake shoes..............................6-18

Drive chain slack check..................................6-19

Drive chain slack adjustment ........................6-19

Drive chain lubrication...................................6-20

Cable inspection and lubrication ..................6-21

Throttle cable and grip lubrication ...............6-21

Brake and shift pedal lubrication..................6-21

Brake and clutch lever lubrication ................6-22

Sidestand lubrication.....................................6-22

Rear suspension lubrication..........................6-22

Front fork inspection......................................6-23

Steering inspection........................................6-23

Wheel bearings ..............................................6-24

Battery (For 6 V model)..................................6-24

Battery (For 12 V model)................................6-26

Fuse replacement (For 6 V model)................6-27

Fuse replacement (For 12 V model)..............6-28

Replacing the headlight bulb ........................6-29

Tail light bulb replacement ...........................6-30

Turn signal light bulb replacement

(For 6 V model)...............................................6-31

Turn signal light bulb replacement

(For 12 V model).............................................6-31

Supporting the motorcycle ...........................6-32

Front wheel removal......................................6-32

Front wheel installation.................................6-33

Rear wheel removal.......................................6-34

Rear wheel installation ..................................6-35

Troubleshooting.............................................6-35

Troubleshooting chart (For 6 V model) ........6-36

Troubleshooting chart (For 12 V model) ......6-37

MOTORCYCLE CARE AND STORAGE ..............7-1

Matte color caution..........................................7-1

Care ...................................................................7-1

Storage..............................................................7-4

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TABLE OF CONTENTS

SPECIFICATIONS (For 6 V model) ....................8-1

SPECIFICATIONS (For 12 V model) ..................8-4

How to use the conversion table ....................8-7

CONSUMER INFORMATION .............................9-1

Identification numbers record.........................9-1

Key identification number...............................9-1

Vehicle identification number.........................9-2

Model label.......................................................9-2

3GX-9-33 (E) 12/10/07 11:17 AM Page 7

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1-1

EAU00020

QSAFETY INFORMATION

TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPER-

ATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE

EXPERTISE OF THE OPERATOR.

EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING.

HE OR SHE SHOULD:

1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS

OF MOTORCYCLE OPERATION.

2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MAN-

UAL.

3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.

4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANU-

AL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.

Safe riding

1. Always make pre-operation checks. Careful checks may help prevent an accident.

2. This motorcycle is designed for off-road use only. It is illegal for this motorcycle to be

operated on any public street, road, or highway. Off-road use on public lands may be ille-

gal. Please check local regulations before riding.

3. This motorcycle is designed to carry the operator only. No passengers.

4. Many accidents involve inexperienced operators.

a. Know your skills and limits. Staying within your limits may help you to avoid an accident.

b. Only lend your motorcycle to experienced operators.

3GX-9-33 (E) 12/10/07 11:17 AM Page 8

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