Boxboro 60005 Istruzioni per l’uso
January 2022
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© 2022 Boxboro Systems LLC
HARDWARE USER MANUAL
Second Generation RibEye™ Model #60005
for t e WorldSID 50
t
Male ATD
Boxboro Systems LLC
978-257-2219
www.boxborosystems.com
January 2022
2
© 2022 Boxboro Systems LLC
Table of Contents
Page
1.0 WorldSID RibEye Description ......................................................................................... 6
2.0 RibEye Installation ............................................................................................................ 9
2.1 LED installation on the ribs ..................................................................................... 10
2.1.1 LED assemblies ............................................................................................ 11
2.1.2 Mo nting rearward LEDs on the ribs ........................................................... 18
2.1.3 Mo nting center and forward LEDs on the ribs ........................................... 21
2.1.4 Alternative method for mo nting LEDs on the ribs ..................................... 21
2.2 Installation of ribs and sensor assemblies on the spine ............................................ 22
2.2.1 Installation of sensor bases on spine with mo nting screws ........................ 22
2.2.2 Mo nting sensor front pieces to sensor bases .............................................. 24
2.2.3 Installation of ribs on spine and ro ting LED cables ................................... 26
2.3 Installing components and q ick-testing RibEye operation ..................................... 30
2.3.1 Mo nt the controller feet, battery base, and sho lder inner rib clamp ......... 30
2.3.2 Install the LED breako t cable ..................................................................... 32
2.3.3 Install the controller mo nting plate and controller ..................................... 34
2.3.4 Connect cables to controller and install battery ........................................... 34
2.3.5 Verify operation via q ick test prior to completing ATD assembly ............ 37
2.4 Install mass blocks at bottom of thorax .................................................................... 38
2.5 Install sho lder pads ................................................................................................. 39
3.0 RibEye Operation ............................................................................................................. 40
3.1 Data coordinate system ............................................................................................ 40
3.2 Stat s indicator ......................................................................................................... 41
3.3 Ethernet link and activity lights ............................................................................... 41
3.4 Batteries and charger ................................................................................................ 41
3.5 Error codes ............................................................................................................... 43
4.0 RibEye aintenance ........................................................................................................ 45
4.1 D mmy maintenance for RibEye ............................................................................. 45
Appendixes
A. RibEye specifications .......................................................................................................... 46
A-1. Meas rement acc racy and range ............................................................................ 46
A-2. Power req irements .................................................................................................. 50
A-3. Data acq isition and storage .................................................................................... 50
A-4. Ethernet comm nication .......................................................................................... 50
A-5. Trigger circ its ......................................................................................................... 51
A-6. Armed-o t circ it ..................................................................................................... 51
B. Cable assemblies for connection to vario s DAS Systems ................................................. 57
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© 2022 Boxboro Systems LLC
Table of Contents, continued
Page
C. RibEye cable connector details ........................................................................................... 61
C-1. LED cables ............................................................................................................... 61
C-2. LED breako t cable #70030..................................................................................... 62
C-3. Exit cable connector ................................................................................................. 63
C-4. Sensor cable connector ............................................................................................. 64
List of Figures
Fig re No. Page
1 RibEye sensors mo nted in the d mmy ..................................................................... 6
2 RibEye LEDs mo nted in the d mmy........................................................................ 7
3 RibEye controller with connector end covers in place ............................................... 8
4 Controller sensor connectors ...................................................................................... 8
5 Controller connectors for LED breako t cable, stat s cable, battery cable,
and d mmy exit cable ................................................................................................. 8
6 Battery pack and the adaptor for mo nting the battery pack at the sho lder rib ........ 9
7 LED positions on each rib ......................................................................................... 11
8 LED and angled mo nting block ............................................................................... 12
9 LED snapped into angled mo nting block ................................................................ 12
10 Sho lder center LED adaptor plate, inner rib clamp, pin for sho lder pad,
and wire clamps ......................................................................................................... 13
11 Inner rib clamp plate for thoracic and abdominal ribs............................................... 14
12 Thoracic 1 inner rib clamp plate with LED and wire clamps installed ..................... 14
13 Abdominal 1 inner rib clamp plate with LED and wire clamps installed ................. 15
14 Thoracic 2, thoracic 3, and abdominal 2 inner rib clamp plate
with LEDs and wire clamps installed ........................................................................ 15
15 LED cables #70031 and #70032................................................................................ 16
16 Rearward and forward LED locations ....................................................................... 16
17 LED placement fixt re #70300 ................................................................................. 17
18 Rearward LED placed on do ble-stick tape .............................................................. 18
19 Heat-shrink t bing placed over rearward LED ......................................................... 19
20 Cable ro ting for rearward and center LEDs ............................................................ 20
21 Alternative mo nting of rearward and forward LEDs............................................... 21
22 M5 x 10 flat-head cap screw with precision-machined sho lder .............................. 22
23 Sensor base with label ............................................................................................... 23
24 RibEye sensor bases mo nted to spine ...................................................................... 23
25 RibEye sensor front piece .......................................................................................... 24
26 RibEye sensor label on back and alignment pins ...................................................... 25
27 RibEye sensor assemblies mo nted to spine ............................................................. 26
28 Lower three ribs – abdominal 2, abdominal 1, and thoracic 3 – and
RibEye sensor assemblies mo nted to spine ............................................................. 27
29 Upper three ribs – thoracic 2, thoracic 1, and sho lder – and
RibEye sensor assemblies mo nted to spine ............................................................. 28
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© 2022 Boxboro Systems LLC
List of Figures, continued
Fig re No. Page
30 Right-side impact sensor cable ro ting ..................................................................... 28
31 LED cables exiting the top of ribs abdominal 2 thro gh thoracic 2 and the
bottom of thoracic 1 and abdominal 1 ....................................................................... 29
32 LED ro ted to non-str ck side .................................................................................. 29
33 Controller foot installed on thoracic 1 rib ................................................................. 30
34 Controller foot installed on abdominal 2 rib ............................................................. 31
35 Battery base installed on sho lder rib ....................................................................... 31
36 Sho lder inner rib clamp and sho lder foam pin installed ........................................ 32
37 LED cables pl gged into #70030 breako t cable ...................................................... 32
38 LED breako t cable – view from pelvis with LED cables pl gged in ...................... 33
39 LED breako t cable – view from head with LED cables pl gged in ........................ 33
40 Controller mo nting plate bolted to the controller feet ............................................. 34
41 Controller attached to controller mo nting plate ....................................................... 34
42 Battery box attached to battery mo nt at sho lder .................................................... 35
43 Connector panel at bottom of controller .................................................................... 36
44 Mass blocks #60416 installed at bottom of thorax .................................................... 38
45 Top and bottom views of the sho lder pad assembly ................................................ 39
46 RibEye coordinate system ......................................................................................... 40
47 Battery pack and adaptor ........................................................................................... 41
48 RibEye battery pack Cell-Con charger and battery cable charger receptacle ........... 42
49 Plot overlay verifying whether LED moved o t of range ......................................... 44
A1 RibEye meas rement range in X-Y plane – all ribs .................................................. 47
A2 RibEye meas rement range in Y-Z plane – pper three ribs .................................... 48
A3 RibEye meas rement range in Y-Z plane – lower three ribs .................................... 49
A4 Trigger inp t circ its ................................................................................................. 52
A5 Trigger inp t config red for DTS MDB-s pplied trigger ......................................... 53
A6 Trigger inp t config red for Kistler NXT32, KiDa , or KiH b ( pper drawing)
or Kistler DTI H b (lower drawing) ......................................................................... 54
A7 Trigger inp t config red for generic pigtail cable assemblies .................................. 55
A8 Trigger switch wiring example for generic pigtail cable assemblies ........................ 55
A9 Armed-o t circ it for generic pigtail cable assemblies ............................................. 56
A10 Example of armed-o t indicator light wiring for generic pigtail cable assemblies ... 56
B1 Cable option for DTS DAS – exit cable #70110 and extension cable #70200 .......... 58
B2 Cable option for Kistler NXT32 DAS – exit cable #70115 ...................................... 58
B3 Cable option for generic DAS with exit and breako t cables – exit cable #70120
and breako t cable #70201 with opto-isolated trigger inp t and armed o tp t ........ 59
B4 Cable option for Kyowa DAS – exit cable #70120 and extension cable #70209 ...... 59
B5 Cable option for Kistler KiH b/KiDa DAS – exit cable #70125 and
extension cable #70208 ............................................................................................. 60
B6 Cable option for Kistler DTI DAS HUB – exit cable #70125 and
extension cable #70218 ............................................................................................. 60
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© 2022 Boxboro Systems LLC
List of Tables
Table No. Page
1 S mmary of LED positions and mo nting methods ................................................. 10
2 Sensor base part n mbers and angles ........................................................................ 22
3 LED flash order on power- p .................................................................................... 31
4 Nominal LED positions ............................................................................................. 31
5 Cell-Con battery charger modes ................................................................................ 42
C1 LED cables #70031 and #70032................................................................................ 61
C2 Breako t cable LED connector (6) ............................................................................ 62
C3 Breako t controller connector ................................................................................... 62
C4 Exit cable controller connector .................................................................................. 63
C5 Sensor cable #70051 .................................................................................................. 64
January 2022
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© 2022 Boxboro Systems LLC
HARDWARE USER MANUAL
Second Generation RibEye™ Model #60005
for t e WorldSID 50t Male ATD
1.0 WorldSID RibEye Description
The RibEye for the WorldSID anthropomorphic test device (ATD) provides X, Y, and Z position data for
18 light-emitting diodes (LEDs) mo nted on the WorldSID ribs. Three LEDs are mo nted on each of the
six ribs. The RibEye for the WorldSID can be mo nted on either side of the d mmy to meas re left-side
or right-side impacts. Model #60005 is the Second Generation WorldSID RibEye. Appendix A provides
the RibEye meas rement range and other specifications. Up to 3 min tes of data can be collected at a
10-kHz sample rate. Data is stored in non-volatile memory that is retained after power is t rned off. If
external power is lost, the RibEye will operate on its battery. Comm nication to the RibEye is via
Ethernet.
Two sets of three sensors monitor the LED positions, as shown in Fig re 1. The top set of sensors ses
red optical filters and monitors the red LEDs mo nted on the first three ribs: the sho lder rib, thoracic 1
rib, and thoracic 2 rib. The bottom set of sensors ses bl e optical filters and monitors the bl e LEDs
mo nted on the lower three ribs: the thoracic 3 rib, abdominal 1 rib, and abdominal 2 rib.
Figure 1. RibEye sensors mounted in t e dummy
(view from pelvis upward)
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© 2022 Boxboro Systems LLC
Three RibEye LEDs are mo nted on each rib. Fig re 2 shows the RibEye LEDs installed in the
WorldSID d mmy. The center LEDs are mo nted on the inner rib clamps. The forward LEDs are closer
to the front of the d mmy. The rearward LEDs are closer to the d mmy’s back and are mo nted to the rib
damping material.
Figure 2. RibEye LEDs mounted in t e dummy
(view from pelvis upward)
The RibEye controller and battery pack mo nt on the non-str ck side of the d mmy. Fig res 3–6 show
the following views of the controller:
Fig re 3 shows the controller as shipped, with connector covers installed at each end; also shown
are the controller mo nting plate and the controller mo nting feet.
Fig re 4 shows the connectors for the sensors at one end of the controller.
Fig re 5 shows the connectors at the other end of the controller for the LED breako t cable, stat s
cable, battery cable, and d mmy exit cable.
Fig re 6 shows the battery pack and the adaptor for mo nting the battery pack at the sho lder rib.
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© 2022 Boxboro Systems LLC
Figure 3. RibEye controller wit connector end covers in place
Figure 4. Controller sensor connectors
Figure 5. Controller connectors for
LED breakout cable, status cable,
battery cable, and dummy exit cable
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© 2022 Boxboro Systems LLC
Figure 6. Battery pack and t e adaptor
for mounting t e battery pack at t e s oulder rib
2.0 RibEye Installation
This section explains how to mo nt the RibEye components into the WorldSID 50
th
Male ATD. The instr ctions cover
the installation of the LEDs, sensors, controller, battery pack, ballast weights, as well as the cable ro ting. Some
components are mo nted before the ribs are assembled in the d mmy, and others d ring or after rib assembly. Prior to the
RibEye installation the thorax sho ld be disconnected from the Pelvis, and the str ck side ribs sho ld be removed.
Order of assembly
1. Mo nt the LEDs on all of the str ck-side ribs, as described in section 2.1.
2. Install a sensor base on the spine, install the rib, attach the sensor front piece to the base, and ro te the LED cable.
These steps follow a prescribed order starting at the bottom rib (abdominal 2) and working pwards. The sensor bases
are sed to clamp the inner ribs to the spine (sections 2.2.1–2.2.3).
3. Install the controller mo nting feet and the battery mo nt on the non-str ck-side (sections 2.3.1).
4. Install the LED breako t cable, also on the non-str ck side, and connect the six LED cables to the LED breako t cable
(section 2.3.2).
5. Install the controller mo nting plate and controller (section 2.3.3).
6. Connect the cables to the controller and install the battery (section 2.3.4).
7. Power p and test the RibEye before final assembly (section 2.3.5).
8. Attach the thorax to the pelvis with the t ngsten triang lar mass blocks on both sides of the thorax (section 2.4).
9. Install the sho lder pads (section 2.5).
10. Complete d mmy assembly (neck, head, and arms) per the ATD Users Man al
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© 2022 Boxboro Systems LLC
2.1 LED installation on t e ribs
Table 1 s mmarizes the LED positions and mo nting methods for all 18 LEDs. The following sections describe in detail
how to mo nt the LED assemblies onto the ribs. The forward LEDs are closer to the front of the d mmy and the rearward
LEDs are closer to the d mmy’s back, where they are mo nted to the rib damping material. A pict re of the LEDs
mo nted to the ribs is shown in Fig re 7.
Table 1. Summary of LED positions and mounting met ods
Rib
number/type
Rearward LEDs Center LEDs Forward LEDs
Rib #1
(shoulder)
Position Bottom edge of rib
Mounting
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
LED assembly already glued to
LED ada tor late;
Screw LED ada tor late to
clam late
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
Rib #2
(thoracic 1)
Position Center of rib, mounted flat at bottom edge of the rib
Mounting
Ta e and heat-shrink in
lace
LED assembly already mounted
to clam late
Ta e and heat-shrink in
lace
Rib #3
(thoracic 2)
Position To edge of rib
Mounting
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
LED assembly already glued to
angled block;
Screw angled block into clam
late
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
Rib #4
(thoracic 3)
Position Bottom edge of rib
Mounting
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
LED assembly already glued to
angled block;
Screw angled block into clam
late
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
Rib #5
(abdominal 1)
Position Center of rib, mounted flat
Mounting
Ta e and heat-shrink in
lace
LED assembly already mounted
to clam late
Ta e and heat-shrink in
lace
Rib #6
(abdominal 2)
Position To edge of rib
Mounting
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
LED assembly already glued to
angled block;
Screw angled block into clam
late
Sna LED assembly to
angled block;
Ta e and heat-shrink in
lace
Indice
Altri manuali Boxboro Strumento di misura
