Boxboro RibEye Istruzioni per l’uso

October 2013

HARDWARE USER’S MANUAL

RibEye™ Multi-Point Deflection Measurement System

for t e Hybrid III ATD – 5

Female 2-Axis RibEye

Boxboro Systems LLC

978-257-2219

www.boxborosystems.com

October 2013

Table of Contents

Page

1.0 Overview ............................................................................................................................. 5

2.0 Mounting the RibEye ....................................................................................................... 10

2.1 Controller mounting ................................................................................................. 12

2.2 Installation and removal of the controller connector and cable ............................... 12

2.3 Sensor head mounting .............................................................................................. 18

2. LED mounting.......................................................................................................... 18

Angled vs. flat LEDs .......................................................................................... 18

LED mounting procedure ................................................................................... 19

2.5 LED connector block mounting ............................................................................... 26

2.6 Interface/trunk box mounting ................................................................................... 26

3.0 Operating the RibEye ....................................................................................................... 28

3.1 Status light and manual arming ................................................................................ 28

3.2 RibEye IP address .................................................................................................... 28

3.3 LED flashing on power up ....................................................................................... 28

4.0 RibEye Software ............................................................................................................... 29

5.0 RibEye Maintenance ........................................................................................................ 30

Appen ixes

A RibEye specifications .......................................................................................................... 31

A.1 Accuracy and measurement range ............................................................................. 31

A.2 Power requirements ................................................................................................... 36

A.3 Data acquisition and storage ...................................................................................... 36

B Cable assemblies ................................................................................................................. 37

B.1 Controller cable ......................................................................................................... 37

B.2 Power input cable ...................................................................................................... 0

B.3 Trigger cable.............................................................................................................. 2

B. LED cables ................................................................................................................ 3

C Trigger inputs and armed output circuits ............................................................................ 6

October 2013

List of Figures and Tables

Figure No. Page

1 RibEye components ............................................................................................................... 6

2 Front view of spine ................................................................................................................ 7

3 Rear view of spine ................................................................................................................. 8

Interface/trunk box ................................................................................................................ 9

5 Interface/trunk box with cables ............................................................................................. 9

6 Diagram for mounting RibEye components ......................................................................... 11

7 RibEye controller connector and cable ................................................................................ 12

8 Install or remove screws that clamp the connector to the controller .................................... 13

9 Pull the connector out with the lanyard after removing screws ........................................... 1

10 Pop the connector from its mate inside the controller using a screwdriver

to lever the connector upward .............................................................................................. 15

11 Connector popped out of the controller and ready to be removed ....................................... 16

12 Controller in back of spine after connector and cable have been removed .......................... 17

13 LED radiation pattern ........................................................................................................... 18

1 Rib with double-stick foam tape in place ............................................................................. 19

15 LED and angled mounting block.......................................................................................... 20

16 LED snapped into angled mounting block ........................................................................... 20

17 Flat LED in place on rib with lead wire secured by nylon tie .............................................. 21

18 Angled LED in place on rib with lead wire secured by nylon tie ........................................ 21

19 Heat-shrink sleeve in place over flat LED ........................................................................... 22

20 Heat-shrink sleeve in place over angled LED ...................................................................... 22

21 Applying heat to shrink the sleeve and secure the LED tightly to the rib ............................ 23

22 Flat LED in place after heat-shrinking ................................................................................. 2

23 Angled LED in place after heat-shrinking ........................................................................... 2

2 Flat LED and lead wire installed .......................................................................................... 25

25 Angled LED and lead wire installed .................................................................................... 25

26 LED connector blocks on RibEye sensor heads, rear view of spine .................................... 26

27 Interface/trunk box ............................................................................................................... 27

A1 RibEye measurement range and typical accuracy, Rib 1 X axis .......................................... 32

A2 RibEye measurement range and typical accuracy, Rib 1 Y axis .......................................... 33

B1 RibEye controller cable and connector ................................................................................ 37

B2 Controller cable, Souriau connector end details ................................................................... 38

B3 Controller cable, Microfit end details ................................................................................... 39

B Power cable from RibEye trunk box .................................................................................... 0

B5 Power cable details ............................................................................................................... 1

B6 Trigger cable from RibEye trunk box .................................................................................. 2

B7 Trigger cable details ............................................................................................................. 3

B8 LED cables (lead wires) attached to connector blocks in RibEye sensor heads

(rear spine view) ...................................................................................................................

October 2013

List of Figures and Tables, continued

Figure No. Page

B9 LED cables, connector blocks, and sensor heads (front spine view) ...................................

B10 LED cable soldered to LED assembly ................................................................................. 5

B11 LED cable, Microfit end details ........................................................................................... 5

C1 Partial interface schematic.................................................................................................... 7

C2 Tape switch or isolated contact closure for trigger .............................................................. 8

C3 Alternative tape switch or isolated contact closure for trigger ............................................. 9

C Active trigger source ............................................................................................................ 50

C5 Differential trigger source .................................................................................................... 50

C6 Armed output connection ..................................................................................................... 51

Table No.

A1 Maximum error specifications over the range of Z offsets .................................................. 31

A2 RibEye accuracy data (zero Z offset) ................................................................................... 3

A3 RibEye accuracy data (Z offset of –10 mm) ........................................................................ 3

A RibEye accuracy data (Z offset of +10 mm) ........................................................................ 3

A5 RibEye accuracy data (Z offset of –20 mm) ........................................................................ 35

A6 RibEye accuracy data (Z offset of +20 mm) ........................................................................ 35

A7 RibEye power requirements ................................................................................................. 36

C1 Trigger cable signals ............................................................................................................ 6

October 2013

ARDWARE

SER’S

ANUAL

RibEye™ Multi-Point Deflection Measurement System

for t e Hybrid III ATD – 5

Female 2-Axis RibEye

1.0 Overview

The RibEye measurement system as designed for this ATD (anthropomorphic test dummy) has the

following components, shown in Figure 1:

• Two sets of six LEDs (total of 12) that are mounted on the ribs

• Two optical sensor heads that derive the position of the LEDs during RibEye operation

• Two LED connector blocks that are built into the sensor heads

• The RibEye controller, which is mounted inside the back of the spine

• The interface box, also called the trunk box because it is usually placed in the trunk of the

vehicle.

Appendix A provides detailed specifications for the RibEye, including accuracy, measurement range, and

power requirements.

January 2013

Figure 1. RibEye components

A = LEDs; B = sensor heads; C = LED connector blocks; D = controller; E = s ine; F = interface/trunk box

A A

January 2013

Figures 2 and 3 show the sensor heads, LED connector blocks, and controller location in greater detail.

The interface/trunk box has sockets for the RibEye controller, power input, and trigger cables

(Figures and 5). Appendix B contains more information on cable assemblies.

Figure 2. Front view of spine

A = sensor heads; B = LED connector blocks

January 2013

Figure 3. Rear view of spine

A = controller; B = controller mounting screws;

C = RibEye controller connector and cable to trunk box;

D = controller connector screws; E = LED connector blocks

B B

January 2013

Figure 4. Interface/trunk box

Figure 5. Interface/trunk box wit cables

A = RibEye controller; B = ower; C = trigger

January 2013

2.0 Mounting t e RibEye

A diagram for mounting the RibEye controller and sensor heads is shown in Figure 6. The controller and

sensor heads should be mounted to the dummy’s spine before assembling the ribs onto the spine. The

following mounting instructions are specific to the 5

Female 2-axis RibEye for the Hybrid III ATD.

Indice

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