CLA-VAL XP2F Manuale del proprietario

Model XP2F
Metering Package
Installation / Operation / Maintenance
Written for Version 1.0

Model XP2F
Installation, Operation, and Maintenance Manual
N-XP2F IOM V1.0-3.0.docx Page 2 of 26
Table of Contents
1 Introduction ..........................................................................................................................................4
2 Quick Start.............................................................................................................................................5
2.1 Installation ....................................................................................................................................5
2.1.1 Installing the x35 Calculation Module...................................................................................5
2.1.2 Installing the Position Transmitter........................................................................................7
2.1.3 Installing the Pressure Transmitters .....................................................................................7
2.2 Wiring............................................................................................................................................7
2.3 Configuration ................................................................................................................................8
2.3.1 Calibrate the X117H Position Transmitter ............................................................................8
2.3.2 Configuring the X35 Calculation Module..............................................................................8
3 Electrical Wiring ..................................................................................................................................10
3.1 Overview.....................................................................................................................................10
3.2 X35 Power Supply .......................................................................................................................10
3.3 Analog Inputs ..............................................................................................................................10
3.4 Analog Outputs ...........................................................................................................................12
3.5 Standard Wiring Diagram............................................................................................................13
4 Screen Navigation ...............................................................................................................................14
5 Setup ...................................................................................................................................................14
5.1 DPM Setup ..................................................................................................................................15
5.1.1 Valve....................................................................................................................................15
5.1.2 Flow.....................................................................................................................................15
5.1.3 Total ....................................................................................................................................16
5.1.4 DPM Inputs..........................................................................................................................16
5.1.5 DPM Curve Adjust...............................................................................................................17
5.2 I/O Setup.....................................................................................................................................18
5.3 Calibration...................................................................................................................................20
5.3.1 Inputs ..................................................................................................................................20
5.3.2 Outputs ...............................................................................................................................20
5.4 Display Options ...........................................................................................................................21
5.5 Logging........................................................................................................................................21
5.5.1 Configure Logging ...............................................................................................................21
5.5.2 Export Log Files ...................................................................................................................22

Model XP2F
Installation, Operation, and Maintenance Manual
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5.6 Language.....................................................................................................................................22
5.7 Factory Reset ..............................................................................................................................23
Appendix A: Wiring Diagram Examples ......................................................................................................24
A.1 2x X141-PTs and X117D ....................................................................................................................24
A.2 DP Transmitter and X117H ...............................................................................................................25
A.3 DP Transmitter and X117D ...............................................................................................................26

Model XP2F
Installation, Operation, and Maintenance Manual
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1Introduction
The XP2F is a low cost, robust, state of the art package that can accurately meter the flow through a Cla-
Val valve. To meter the flow, the XP2F assimilates data from valve mounted pressure transmitters and a
position transmitter. Using a proprietary algorithm, the flow rate through the valve is calculated and
shown on a local display. The XP2F provides 4-20mA analog outputs to retransmit the calculated flow,
measured pressures, and measured position transmitter to a nearby PLC/SCADA system. The XP2F also
logs all data to a local SD card which can be exported in CSV file format for analysis later.
The XP2F package is an ideal solution for users that need to monitor flow for control or reporting
purposes. The XP2F offers several advantages over traditional flow meter options. Because it mounts to
an existing Cla-Val valve, it’s much easier to retrofit into a system than most other flow meters (e.g. mag
meter which requires the pipeline to be cut for installation). Additionally, there are no straight pipe
upstream or downstream requirements for the xP2F to accurately meter flow.
In the standard setup, the XP2F package consists of an upstream and downstream pressure transmitter,
a valve position transmitter, and a calculation module as depicted in FIGURE 1.1 below:
Figure 1.1
The XP2F package can be customized with different components. The upstream and downstream
pressure transmitters can be substituted with a differential pressure transmitter. Additionally, the XP2F
X35
Calculation Module
X141-PT
Upstream Pressure
Transmitter
X141-PT
Downstream Pressure
Transmitter
X117H
Valve Position
Transmitter

Model XP2F
Installation, Operation, and Maintenance Manual
N-XP2F IOM V1.0-3.0.docx Page 5 of 26
comes standard with a Cla-Val X117H position transmitter (as shown in FIGURE 1.1) but can be used with
a Cla-Val X117D position transmitter as well.
2Quick Start
The XP2F can be installed and configured in a matter of minutes. This section is intended to show a user
how to quickly startup an XP2F package and skips some of the advanced configuration options. For more
details on advanced configuration, see the subsequent sections.
2.1 Installation
2.1.1 Installing the x35 Calculation Module
The X35 calculation module can be mounted directly on a valve, on a nearby flat surface (e.g. an
electrical enclosure door), or on a DIN rail.
2.1.1.1 Valve Mounted
To mount the X35 calculation module directly on a valve, assemble the X35 on the included rotating
support bracket using the fasteners as depicted in the FIGURE 2.1.
Figure 2.1
2.1.1.2 Flat Surface Mount
To mount the X35 calculation module on a flat surface as shown in FIGURE 2.2, assemble the calculation
module on the included rotating support bracket using the fasteners depicted in FIGURE 2.3.

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Installation, Operation, and Maintenance Manual
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Figure 2.2
Figure 2.3

Model XP2F
Installation, Operation, and Maintenance Manual
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2.1.2 Installing the Position Transmitter
Please see the position transmitter manual for installation instructions.
2.1.3 Installing the Pressure Transmitters
Please see the pressure transmitter documentation for installation instructions.
2.2 Wiring
A wiring diagram is provided in FIGURE 2.4 showing how the components of a standard xP2F package are
wired together. Please note, the xP2F package can be offered with multiple different components and
can also be configured to use different I/O channels. The diagram depicts what is standard. For more
detailed wiring instructions, see subsequent sections.
Figure 2.4

Model XP2F
Installation, Operation, and Maintenance Manual
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2.3 Configuration
After the XP2F components are installed and wired, provide power to the X35 calculation module.
2.3.1 Calibrate the X117H Position Transmitter
Please see the position transmitter manual for calibration instructions.
2.3.2 Configuring the X35 Calculation Module
Configure the unit following the steps below.
1. Starting at the home screen, use the navigation arrows to highlight “Setup” as shown below and
press OK.
Figure 2.5
2. Select “DPM Setup”
Figure 2.6

Model XP2F
Installation, Operation, and Maintenance Manual
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3. Select “Valve”
Figure 2.7
4. Fill out the form to tell the X35 what type of valve it’s calculating flow for and then press exit. In
the example below, the following valve information was entered on the form:
a. Units: US (refers to the engineering units of valve size)
b. Size: 1.5
c. Body: 100-01 (refers to a full ported valve)
d. Seat Type: Standard (indicates no anti-cavitation trim)
e. S. Loc: Boss-Boss (indicates the pressure transmitters are on the valve inlet/outlet boss
ports)
f. Flow Direction: Normal (indicates flow is not going in reverse through the valve)
Figure 2.8
5. Return to the home screen by pressing and holding the OK button for 2 seconds. The XP2F
package is now ready for operation.

Model XP2F
Installation, Operation, and Maintenance Manual
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3Electrical Wiring
3.1 Overview
The XP2F integrates several components electrically, and this section is designated for explaining how
those electrical connections should be made. The X35 calculation model is the connection point for all
other components in the package, so the wiring is explained in terms of the X35.
3.2 X35 Power Supply
The X35 has the following power draw requirements:
•6-24 VDC
•2.2 watt draw when screen is off
•3.3 watt draw when screen is on
3.3 Analog Inputs
The X35 has 4 analog input channels that can accept a standard 4-20mA signal. The X35 can provide loop
power to the sensor or allow the sensor to be field powered. The wiring terminals used on the X35
determine whether the analog input provides power. For a field powered 4-20mA signal, see the wiring
diagram in FIGURE 3.1.
Figure 3.1
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