Clarke CMD300 Manuale di istruzioni

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1120 - rev 6

MILL DRILL

MODEL NO: CMD300

PART NO: 7610860

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product. Before attempting to use this

product, please read this manual thoroughly and follow the instructions

carefully. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to your purchase giving you long and

satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using

this product. Please pay particular attention to all sections of these instructions

that display warning symbols and notices.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase. This guarantee is invalid if the product is found

to have been abused or tampered with in any way, or not used for the

purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

ENVIRONMENTAL PROTECTION

Through purchase of this product, the customer is taking on the

obligation to deal with Waste Electrical/Electronic Equipment (WEEE)

in accordance with the WEEE regulations in relation to the treatment,

recycling & recovery and environmentally sound disposal of the

WEEE. In effect, this means that this product must not be disposed of with

general household waste. It must be disposed of according to the laws

governing Waste Electrical and Electronic Equipment (WEEE) at a recognised

disposal facility.

WARNING: THIS SYMBOL IS USED THROUGHOUT THE INSTRUCTIONS

WHENEVER THERE IS A RISK OF PERSONAL INJURY. ENSURE THAT

THESE WARNINGS ARE READ AND UNDERSTOOD AT ALL TIMES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATION

Motor Supply 230Vac/ 50Hz / 1ph

Motor 470 W

Fuse link rating 5 Amp

Product Weight 51 kg

Operating temperature 0o- 40o

Sound Pressure Level 82 dB LpA

Max drill Capacity 13 mm

End mill capacity 16mm

Face mill capacity 30mm

Mill/Drill head angle -45 to +45o

Spindle Taper MT3

Table effective size 92mm x 400mm

Table cross travel 100mm

Table longitudinal travel 235mm

Spindle to Column 170mm

Overall dimensions 514 x 506 x 756mm

Spindle Speed Range 0-2500 rpm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. Always ensure that air can circulate around the machine and that the air

vents are unobstructed.

2. Always keep work area clean & tidy. Cluttered work areas and benches

invite accidents.

3. Never over-reach. Keep proper footing and balance at all times.

4. Never store equipment in a wet/damp environment or expose to rain.

5. Keep other persons away. Do not let persons, especially children, not

involved in the work, touch the tool or extension cable and keep them

away from the work area.

6. Never operate a machine when under the influence of alcohol, drugs or

medication.

7. Always ensure the workplace is well lit. Ensure that lighting is placed so that

you will not be working in your own shadow.

8. Do not use power tools in the presence of flammable liquids or gasses.

9. Stay alert, watch what you are doing, use common sense and do not

operate the machine when you are tired.

10. You should not operate this machine unless you are thoroughly familiar with

drilling machines and drilling techniques. If there is any doubt whatsoever

you should consult a qualified person.

CARE OF POWER TOOLS

1. Read this manual carefully. Learn the machines applications and

limitations, as well as the specific potential hazards peculiar to it.

2. Always keep guards in place and in working order. A guard or other part

that is damaged should be properly repaired or replaced by your Clarke

service department, unless otherwise indicated in this instruction manual.

3. Remove any adjusting keys or wrenches before starting. Form the habit of

checking to ensure that keys, wrenches and tools are removed from the

machine.

WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS

SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC

SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL

THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT

AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Don’t force the machine and use the correct power tool. It will do the job

better and safer, at the rate for which it was intended.

5. Always disconnect the machine from the power supply before carrying out

any servicing or changing of accessories.

6. Before further use of the power tool, it should be carefully checked to

determine that it will operate properly and perform its intended function.

Check for alignment of moving parts, binding of moving parts, breakage of

parts, mounting or other condition that may affect its operation.

7. Have defective switches repaired by your Clarke service department. Do

not use a power tool if the switch does not turn it on and off.

8. Always check for any damage or any condition that could affect the

operation of the machine. Damaged parts should be properly repaired.

9. Never remove the cover panel unless the machine is disconnected from

the power supply, and never use the machine with cover panels removed.

10. Have your tool repaired by a qualified person. This tool complies with the

relevant safety rules. Repairs should only be carried out by qualified

persons using original spare parts, otherwise this may result in considerable

danger to the user.

11. Never use this product for any other purpose than that described in this

booklet.

12. Never abuse the power cable by yanking the cable to disconnect it from

the socket. Keep the cable away from heat, oil or sharp edges.

13. Guard against electric shock. Avoid body contact with earthed or

grounded surfaces.

14. If the tool should be used outdoors, use only extension cables intended for

outdoor use and marked accordingly.

15. Avoid accidental starting by making sure the power switch is off before

plugging in the power cable.

ADDITIONAL SAFETY RULES FOR DRILLS

1. Always use clamps or a drill vice bolted to the table, to hold the work. It

should never be held with bare hands.

2. Always shut off the power before leaving the machine.

CAUTION: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS

INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND

CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.

HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR

IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO

PROPERTY MAY RESULT.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Always make all adjustments with the power off.

4. Always use the correct speeds for the bit size and the type of material

being worked.

5. Never leave the machine unattended whilst it is running. Turn the machine

OFF and do not leave until it has come to a complete stop.

6. Always remove and store the bits when you have finished work.

7. Never attempt to drill into a workpiece that does not have a flat surface

unless a suitable support is used.

8. Always stop the machine before removing workpieces, work supports or

swarf from the table.

9. Keep bits sharp and clean for best and safest performance. Follow

instructions for changing accessories.

10. Adjust the table or depth stop to avoid drilling into the table surface.

11. Always be sure that the bit is securely locked in the chuck.

12. Never assemble or set up any work on the table while the machine is

running.

13. Keep handles dry, clean and free from oil and grease.

14. Always keep hands and fingers away from the bit.

PROTECTIVE CLOTHING

1. Dress properly. Loose clothing or other jewellery may get caught in moving

parts. Non-slip footwear is recommended. Wear protective hair covering to

contain long hair.

2. Always wear safety glasses. (Everyday glasses are not safety glasses)

3. Wear a face mask if drilling into any material which produces dust.

4. Never wear gloves when operating rotating equipment.

WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE

HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE IN A WELL VENTILATED

AREA. USE A DUST COLLECTION SYSTEM IF POSSIBLE.

WARNING: THE USE OF ANY ACCESSORY OR ATTACHMENT OTHER THAN

ONE RECOMMENDED IN THIS INSTRUCTION MANUAL MAY PRESENT A RISK

OF PERSONAL INJURY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked Nor

coloured Black.

•TheBrown wire must be connected to the terminal marked Lor

coloured Red.

•TheYellow and Green wire must be connected to the terminal

marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD).

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS INVENTORY (LOOSE ITEMS)

1. Double-ended open spanner 8/10mm AF

2. Double-ended open spanner 14/17mm AF

3. Double-ended open spanner 17/19mm AF

4. 2 x T-nuts

5. Set hex wrenches, 3, 4, 5 & 6mm

6. Drill chuck with tapered shank

7. Chuck key

8. 3 x Levers/handles

9. Tommy bar

10. Drawbolt for taper shank

11. Peg spanner

12. Open ended spanner - 36mm AF

13. 2 x Handles for wheel adjusters

14. Oil bottle

15. Chuck guard

Not shown:-1 spare fuse

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING

Thank you for purchasing this CLARKE Milling/Drilling Machine, designed for

drilling, deep milling and face milling of small workpieces with maximum

dimensions of 300mm x 200mm x 200mm.

IMPORTANT: Careful consideration is required when choosing the location

for the machine with regard to table movement, Mill/Drill head movement

and location of the power supply. Additionally, the workbench should be

firm, flat and level. Avoid installing in damp or very dusty locations and

ensure that adequate light is provided.

Your new machine is delivered fully assembled (except for handles which are

contained in a bag of loose parts), and should be bolted to a board with four

bolts. Various tools and accessories are also contained in the bag of loose

parts - see Fig.1.

To remove the machine from the case, carefully lay the carton on its side and

break the seal at the bottom. Fold the three flaps back and gently turn the

carton so that it is upright. Tilt the carton in order to fold back the remaining

flap then lift the carton from the machine and packing materials.

1. Remove all polystyrene packaging material, then, with assistance, lift the

machine onto a workbench. DO NOT attempt to do this single handedly.

2. Unbolt the machine from the board - 4 nuts with countersunk screws and

washers, and with assistance, carefully slide or lift into position on your

workbench.

3. Before drilling the bench in order to secure the machine, ensure:

• the head can be raised to its full height - 755mm from the table

surface,

• the head can be pivoted in either direction through 45º without

fouling,

• adequate clearance is available for the longitudinal travel of the

cross slide.

4. Once satisfied, drill four holes corresponding with those in the machine

base, and bolt the machine securely to the workbench using M10 nuts

bolts and washers, (not supplied).

5. Alternatively, the Mill/Drill may be mounted centrally on a board of at least

20mm (3/4”) thickness, and of minimum size, 455x455mm (18”x18”).

This allows the Mill/Drill to be moved to somewhere more convenient when not

in use, in a small workshop. The board may then be clamped securely (with

‘G’ clamps to a workbench when required for use.

6. Screw the three handles into the head raise/lower hub.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

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