EMKO ESM-3722 Manuale utente
ESM-3722 77x35 DIN Size Hatcher Controller
Instruction Manual. ENG ESM-3722 01 V06 03/19
- 4 Digits for Temperature Display
- 4 Digits for Humidity Display
- Temperature Sensor Input
NTC, PTC, PT-100, 0/2..10V, 0/4..20mA or ProNem Mini PMI-P
(Must be determined in order.)
- Humidity Sensor Input
0/2..10V, 0/4..20mA or ProNem Mini PMI-P
(Must be determined in order.)
- 4 Output
Heating Control Output
Egg tray rotator Output
Humidification Control Output
Alarm Control Output
- Relay or SSR Outputs (Must be determined in order.)
- Selectable Temparature Control ( PID or ON / OFF )
- Auto-Tune PID
- Set value boundaries
- Manual Start of tray rotator from front panel
- Alarm parametreters
- Adjustable internal buzzer according to the alarm situations
- Password protection for programming mode,
ESM-3722 77 x 35 DIN Size
Digital Hatcher Controller
ENGLISH
c
1.2. General Specifications
1.Preface
ESM 3722 series Hatcher controllers are designed for controlling hatcher process. Device
can be used easily with PID or On-Off control form and manual start of egg tray rotator properties.
ESM-3722
Power Supply
Input
Output
Output
Output
2
Humidification
Egg Tray Rotator Output
Alarm
1.1 Environmental Ratings
230V ( %15)50/60HzV ±
Optional Supply
Voltage
- 30 V Z
115 V (±%15)50/60Hz
24 V (±%15)50/60Hz
24 V (±%15)50/60Hz
10
V
V
W
Standard
Output Heating
Operating Temperature : -20 to 70 °C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000 m.
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
Temperature Sensor
Input
Humidity Sensor Input
0/2..10V, 0/4..20mA or
ProNem Mini PMI-P
PTC, NTC, PT-100
0/2..10V,0/4..20mA or
ProNem Mini PMI-P
3
A visual inspection of this product for possible damage occurred during shipment is recommended
before installation.
It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power off the system
and separate the electrical connection of the device from the system.
The unit is normally supplied without a power supply switch or a fuse. Use power switch and fuse as
required.
Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure
Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can
be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in
malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During putting equipment in hole on the metal panel while mechanical installation some metal burrs can
cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the montage of the
device with inappropriate fixing clamp. Be sure that device will not fall while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction manual.
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from the
delivery date. This warranty is in force if duty and responsibilities which are determined in warranty
document and instruction manual performs by the customer completely.
Repairs should only be performed by trained and specialized personnel. Cut power to the device before
accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these
solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or
water to clean the external plastic case.
1.3 Installation
1.4 Warranty
1.5 Maintenance
1.6 Manufacturer Company
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369 BURSA/TURKEY
Phone : +90 224 261 1900
Fax : +90 224 261 1912
Repair and maintenance service information:
Emko Elektronik Sanayi ve Ticaret A.Ş.
Demirtaş Organize Sanayi Bölgesi Karanfil Sk. No:6 16369 BURSA/TURKEY
Phone : +90 224 261 1900
Fax : +90 224 261 1912
2.2 Panel Cut- Out
2. General Description
2.1 Front View and Dimensions of ESM-3722 Hatcher Controller
76 mm / 3 inch
34,5 mm / 1.36 inch
4
Mounting Clamp
Panel Surface
(maximum thickness 15 mm / 0.59 inch)
Front panel
IP65 Protection
65 mm / 2.56 inch
6 mm / 0.24 inch
110 mm / 4.33 inch (min)
71 mm / 2.79 inch
29 mm / 1.14 inch
50 mm / 1.97 inch (min)
Maximum 15 mm / 0.59 inch
ü
2.3 Panel Mounting and Removing
3. Electrical Wiring Diagram
3.1 Supply Voltage Input Connection of the Device
5
1-Before mounting the device in your panel, make
sure that the cut-out is of the right size.
2-Insert the device through the cut-out. If the
mounting clamps are on the unit, put out them
before inserting the unit to the panel.
3- Insert the mounting clamps to the fixing sockets
that located left and right sides of device and
make the unit completely immobile within the
panel
1-Pull mounting clamps from left and right
fixing sockets.
2-Pull the unit through the front side of the
panel
Before starting to remove the unit
from panel, power off the unit and
the related system.
c
Make sure that the power supply voltage is the same indicated on
the instrument.
Switch on the power supply only after that all the electrical
connections have been completed.
Supply voltage range must be determined in order. While installing
the unit, supply voltage range must be controlled and appropriate
supply voltage must be applied to the unit.
c
There is no power supply switch on the device. So a power supply
switch must be added to the supply voltage input.
Power switch must be two poled for seperating phase and neutral,
On/Off condition of power supply switch is very important in
electrical connection.
External fuse that on Vpower supply inputs must be on phase
connection.
External fuse that on Z power supply inputs must be on (+)
connection.
c
Power Supply Input
c
a
External
Fuse
(1A T)
Note-1
Supply
Switch
78
L
N
Supply Voltage
230V ( %15) 50/60Hz ,
115V ( %15) 50/60Hz ,
24V ( %15)50/60Hz ,
24V ( %15) 50/60Hz ,
Z
V ±
V ±
V ±
W ±
10...30 V 1.5 W
Must be determined in order.
Relay Outputs
2
13 54 6 87 9 10
P/N : ESM-3722
L
N
a
Power Supply Voltage
230V ( %15) 50/60Hz ,
115V ( %15) 50/60Hz,
24V ( %15) 50/60Hz ,
24V ( %15) 50/60Hz ,
Z
V ±
V ±
V ±
W ±
10...30 V 1.5 W
11 12
Temperature Sensor Input
NTC, PTC, PT-100 or
ProNem Mini PMI-P
Humidity Sensor Input
0/2..10V, 0/4..20mA or
ProNem Mini PMI-P
Must be determined in order.
3
2
1
1
2
Must be determined in order.
Must be determined in order.
Note-1: External Fuse is recommended
6
3.2 Device Label and Connection Diagram
230VV CONNECTION DIAGRAM
N
L
78910
a
3x3A@ 250V V
5A @250VV
L
N
230 VV ± 15%
50/60Hz - 1.5VA
2341
ALARM
HUM.
56 11 12
14A T Fuse
+
-
ENGINE
HEAT
N
L
78910
a
3x3A@ 250V V
5A @250VV
L
N
230 VV ± 15%
50/60Hz - 1.5VA
2341
ALARM
HUM.
56 11 12
14A T Fuse
+
-
ENGINE
HEAT
PTC Temperature and 0/4..20mA Humidity Sensor Input connection
VCC
GND
SCL
SDA
ProNem Mini PMI-P Temperature and Humidity Sensor Input Connection
WHITE
YELLOW
BROWN
GREEN
ProNem Mini
PMI-P
BLACK
Shield
Note : (Black) pin must be connected to number 10 (GND) of the terminal block.Shield
P/N : ESM-3722 - 5.2.5.0.1/01.01/1.0.0.0
78
a
3x3A@ 250V V
5A @250VV
L
230 VV ± 15%
50/60Hz - 1.5VA
2341
ALARM
PTC
56
ENGINE
HEAT
L N NNN N
0/4-20mA
HUM.
HUM.
INPUT
TEMP.
INPUT
910 11
P/N : ESM-3722 - 5.6.6.0.1/01.01/1.7.7.0
78910
a
3x3A@ 250V V
5A @250VV
L
230 VV ± 15%
50/60Hz - 1.5VA
234
1
ALARM
56
ENGINE
11 12
HEAT
L N NNN N
HUM.
ProNem Mini PMI-P
WHITE
BROWN
YELLOW
GREEN
VCC
GND
SCL
SDA
4.Front Panel Definition and Accessing to the Menus
7
BUTTON DEFINITIONS
1. Increment Button :
** In main operation screen, press this button to change display temperature and humidity sensor
value.
** It is used to increase the value in the Temperature and Humidity Set screens and Programming mode.
2. Decrement, Silencing Buzzer Button :
** It is used to decrease the value in the Set screen and Programming mode.
** It is used to silence the buzzer.
3. Manual Start of Egg Tray Rotator Operation Button:
** When the button is released the
engine start will be passive and engine stops.
4. Set Button:
** In the main operation screen; if this button pressed for the first time, Temperature set value will be
displayed. Value can be changed using increment and decrement buttons. When Set button is pressed
again, value is saved and Humidty set value will be displayed next. Value can be changed using
increment and decrement buttons. When Set button pressed again, value is saved and returns back to
main operating screen.
** To access the programming screen; in the main operation screen, press and hold this button for 5
seconds.
** It is used to save value in the Set screens (Temperature or Humidity) and programming screen.
5.Alarm led :
**
6. Heating Output Led :
** This led indicates that heating output is active.
7.Celcius led :
o
** Indicates that device is in C mode.
8.Fahrenheit led :
o
** Indicates that device is in F mode.
9. Led :
** This led indicates that is active.
10. Output Led :
** This led indicates that output is active.
11.Precent Sign ledi :
12.Program led :
** Indicates that device is in programming mode .
In the main operation screen, if this button pressed engine starts.
LED DEFINITIONS
It is active when alarm statuses.
Egg Tray Rotator Output
Egg Tray Rotator Output
Humidificating
Humidity
** Indicates that device is in Humidity Set screen.
ü
3
4
1
2
56
910
78
11
12
5. Changing and Saving Temperature and Humidity Set Value
5.1 Changing and Saving Humidity Set Value
Main Operating Screen
When SET button pressed ‘’S’’ led will
be active and temperature set value will
be displayed.
Temperature Set Value Screen
Temperature set value can
be changed with increment
and decrement buttons.
When SET button pressed
temperature set value can be saved.
Goes Humidity SET
value screen.
Temperature set value parameter ( Default =37.7 )
Temperature set value, can be programmed between minimum temperature set value and
maximum temperature set value .
°C
When SET button pressed
set value can be saved.
Humidity
Goes back to
main operation screen.
Humidity Set Value Screen
If no operation is performed in Humidity set value changing mode and temperature set value
changing mode for 20 seconds, device turns to main operation screen automatically.
i
Humidity Set Value Screen
8
Humidity set value parameter (Default = 60%)
Humidity set value, can be programmed between minimum Humidity set value and maximum
temperature set value .
Temperature Set Value Screen Humidity Set Value Screen
Humidity set value can be
changed with increment and
decrement buttons.
5.1 Programming Mode Parameter List
Decimal Seperator Enabling Parameter ( Default = 0 )
None.
Only Temperature parameters with decimal seperator.
Temperature Unit Selection Parameter ( Default = 0 )
°C selected.
°F selected.
Only Humidity parameters with decimal seperator.
Only Temperature and Humidity parameters with decimal seperator.
Note : When value of or parameters are changed , the values of , , , ,
, , , , , , , , , , , , and parameters
should be changed accordingly.
ESM-3722
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ESM-3722
ESM-3722
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ESM-3722
ü
ESM-3722 ESM-3722
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PID -Temperature Protection Parameter ( Default = )
When PID operation is performed, the heating output is switched off if the
temperature value goes above the value defined by . When the value is 0 or
0.0, if the value decrease button is pressed, appears and this function is
disabled.From 1 to 10°C for NTC,PTC, PT-100 (0°C, 100°C) ,From 1 to 18°F for
NTC,PTC ,PT-100 (32°F, 212°F),From 0.1 to 10.0°C for NTC, PTC, PT-100
(0.0°C,100.0°C), From 0.1 to 18.0°F for NTC, PTC, PT-100 (32.0°F,212.0°F) ,From
1 to 10°C for ProNem Mini PMI-P (-20°C, 80°C) ,From 1 to 18°F for ProNem Mini
PMI-P (-4°F,176°F), From 0.1 to 10.0°C for ProNem Mini PMI-P (-20.0°C,80.0°C),
From 0.1 to 18.0°F for ProNem Mini PMI-P (-4.0°F,176.0°F).
5.1 Programming Mode Parameter List
9
Temperature Control Selection Parameter On/Off or PID ( Default = 0 )
On - Off selected.
PID selected.
PID - Proportional Control Parameter ( Default =1.0 )
This parameter value can be adjusted form 0.1 to 100.0
PID - Integral Parameter( Default = 300 )
This parameter value can be adjusted form 0 to 3600.
PID - Derivative Parameter ( Default = 60 )
This parameter value can be adjusted form 0 to 999.9
PID -Period Time Parameter ( Default = 1 )
This parameter value can be adjusted form 1 to 150 second.
Note: If this parameter is select 0, PID parameters ( , , , , ) will be not observed.
If this parameter select 1, parameter will be not observed.
Self Tune (Step Response Tuning) Selection Parameter ( Default = )
Device does not do ( ) operation.Step Response Tuning
Device does operation.
0..10V veya 0..20mA Z Z
2..10V veya 4..20mA Z Z
Temperature Sensor Scale Selection Parameter ( Default = 0 )
(1) (2)
(2)(1)
Analogue (T input range is determined with this parameter.emperature)
Temperature
or
or
Sensor Scale Low Limit Parameter : ( Default = 0 )
It can be adjusted from -1999 to ( -1). At this value analogue input becomes;
If =0, according to the device type 0V 0mA
If =1, according to the device type 2V 4mA
Z Z
Z Z
(1) (2)
(1) (2)
Temperature
or
Sensor Scale High Limit Parameter : ( Default = 100 )
It can be adjusted from ( +1) to 9999. At this value analogue input becomes;
According to the device type10V
20mA
Z Z
(1) (2)
Note : , parameters are shown, if the Temperature sensor analogue input type is selected .
Note : , and parameters are shown, if the Temperature sensor input type
( 0/2..10V or 0/4..20mA ) is selected.
analogue
In ON/OFF control algorithm, temperature
value is tried to keep equal to set value by
opening or closing the last control element.
ON/OFF controlled system, temperature
value oscillates continuously. Temperature
value’s oscillation period or amplitude around
set value changes according to controlled
system. For reducing oscillation period of
temperature value, a threshold zone is formed
below or around set value and this zone is
named hysteresis.
ON
OFF
Temperature
Control
Output
Set
thSt
Time
thSt
Time
Hysteresis Parameter for Temperature ( Default = 0.1 °C )
From 1 to 10°C for NTC,PTC, PT-100 (0°C, 100°C) ,From 1 to 18°F for NTC,PTC ,PT-100
(32°F, 212°F),From 0.1 to 10.0°C for NTC, PTC, PT-100 (0.0°C,100.0°C), From 0.1 to
18.0°F for NTC, PTC, PT-100 (32.0°F,212.0°F) ,From 1 to 10°C for ProNem Mini PMI-P
(-20°C, 80°C) ,From 1 to 18°F for ProNem Mini PMI-P (-4°F,176°F), From 0.1 to 10.0°C for
ProNem Mini PMI-P (-20.0°C,80.0°C), From 0.1 to 18.0°F for ProNem Mini PMI-P
(-4.0°F,176.0°F).
10
Temperature Sensor Offset Parameter ( Default = 0 )
Humidity Sensor Scale Selection Parameter ( Default = 0 )
Minimum Temperature Set Value Parameter ( Default = 10.0°C)
Temperature set value can not be lower than this value. This parameter value can be
adjusted from minimum value of device scale to maximum temperature set value
parameter
Maximum Temperature Set Value Parameter ( Default = 40.0 °C )
Temperature set value can not be greater than this value.
This parameter value can be adjusted from minimum temperature set value parameter
to maximum value of the device scale.
From -10 to 10°C , NTC,PTC , PT-100 (0°C, 100°C)
From -18 to 18°F, NTC,PTC , PT-100 (32°F, 212°F)
From -10.0 to 10.0°C , NTC ,PTC , PT-100 (0.0°C,100.0°C)
From -18.0 to18.0°F NTC, PTC , PT-100 (32.0°F,212.0°F)
From -10 to 10°C ,ProNem Mini PMI-P ( -20°C, 80°C )
From -18 to 18°F,ProNem Mini PMI-P ( -4°F, 176°F )
From -10.0 to 10.0°C, ProNem Mini PMI-P ( -20.0°C, 80.0°C )
From -18.0 to18.0°F, ProNem Mini PMI-P ( -4.0°F,176.0°F )
0..10V 0..20mA Z or Z
2..10V 4..20mA Z or Z
(1) (2)
(2)(1)
Analogue input range is determined with this parameter.
Note : parameter ProNem Mini PMI- type device are not observed.P
Hysteresis Parameter for Humidity ( Default = 1 )
From 1 to 10 for Humidity Sensor (0%RH, 100%RH)
From 0.1to 10.0 for Humidity Sensor (0.0%RH,100.0%RH)
In ON/OFF control algorithm,
value is tried to keep equal to set value by
opening or closing the last control element.
ON/OFF controlled system, temperature
value oscillates continuously. Temperature
value’s oscillation period or amplitude
around set value changes according to
controlled system. For reducing oscillation
period of temperature value, a threshold
zone is formed below or around set value
Humidity
ON
Humidity
Control
Output
Set
hhSt
Time
hhSt
Time
Indice
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