EMKO PID QUADRO EPLC9600 Manuale utente
EPLC9600-PID QUADRO(96x96 1/4 DIN) 4 Channel PID Controller
EPLC9600-PID QUADRO 96 x 96 DIN 1/4
4 Channel PID Controller
- 128 x 64 Graphical LCD display
- 4 Thermocouple (J, K, L, R or S type)
- C
- Relay or (pnp “source”) transistor outputs
- Sensor error detection
- Programmable heating and cooling for PID control outputs
- Soft-Start (Ramp action during power on) specification
- ECO and SLEEP mode selection
(mode can be activating automatically according to mode control
parameter which can be adjust for each day of week or via front
panel buttons or via digital inputs.)
- Adjustable temperature offset for each channel
- 3 Different alarm types for each channel
(High, Low and Band Alarms)
- User defined channel labels
- Operating with Real Time Clock (RTC)
- ModBus RTU communication protocol
(RS-232, RS-485 and Ethernet communication)
- Data Logging to USB Flash Memory
- Adjustable data logging time interval
- Password protection for programming mode
sensor inputs
onfigurable P, PI, PD and PID control forms
- Auto-Tuning and Self-Tuning (automatic calculations of PID
parameters)
Introduction Manual. ENG EPLC-9600 PID QUADRO V04 11/18
2
Instruction manual of EPLC9600-PID QUADRO consists of two main sections.
Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “CONTENTS” section. User can reach to any title with section number.
Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring,
physical and electrical installation of the device to the system are explained.
Operation
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
and Parameters:
In this section user interface of the device, accessing to the parameters, description of the
parameters are explained.
ABOUT INSTRUCTION MANUAL
a
c
i
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used for safety warnings. User must pay attention to these warnings.
This symbol is used to determine the important notes about functions and usage of
the device.
3
CONTENTS
1.PREFACE............................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION....................................................................................................................................
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF EPLC9600-PID QUADRO
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.ELECTRICAL WIRING........................................................................................................................
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTIONS
3.2 ELECTRICAL WIRING DIAGRAM
3.3 SUPPLY VOLTAGE INPUT CONNECTION OF THE DEVICE
3.4. GALVANIC ISOLATION TEST VALUE OF EPLC9600-PID QUADRO
4. CABLE CONNECTION BETWEEN RS232 TERMINAL OF THE DEVICE AND PC ........................
5. CONNECTION FOR RS485 SERIAL COMMUNICATION.................................................................
6. DEFINETION OF THE FRONT PANEL AND ACCESSING TO THE PARAMETERS.......................
6.1 DEFINETION OF FRONT PANEL
6.2 MAIN OPERATION SCREEN DEFINETION
6.3 ACCESSING TO THE OPERATOR PARAMETER PAGES
6.4 ACCESSING TO THE TECHNICIAN PARAMETER PAGES
6.5 ACCESSING TO THE CALIBRATION PARAMETER PAGES
6.6 OPERATOR PAGES PARAMETERS DEFINETIONS
6.7 TECHNICIAN PAGES PARAMETERS DEFINETIONS
6.7.1 PAGE-1 PARAMETERS
6.7.2 PAGE-2 PARAMETERS
6.7.3 PAGE-3 PARAMETERS
6.7.4 PAGE-4 PARAMETERS
6.7.5 PAGE-5 “ECO MODE” PARAMETERS
6.7.6 PAGE-6 “SLEEP MODE” PARAMETERS
6.7.7 PAGE-7 “RS232” PARAMETERS
6.7.8 PAGE-8 “RS485” PARAMETERS
6.7.9 PAGE-9 “USB” PARAMETERS
6.7.10 PAGE-10 “ETHERNET” PARAMETERS
6.7.11 PAGE-11 “REAL TIME (RTC)” PARAMETERS
7.OPERATION GRAPHICS OF ALARM TYPE......................................................................................
8.MODBUS ADDRESS...........................................................................................................................
8.1 PID CONTROL AND ALARM OUTPUT MODBUS ADDRESSES
8.2 PROCESS INPUT VALUES MODBUS ADDRESSES
9.SPECIFICATIONS................................................................................................................................
10.OTHER INFORMATIONS..................................................................................................................
Page 5
Page 16
Page 12
Page 7
Page 44
Page 43
Page 45
Page 18
Page 17
Page 45
4
Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
The manufacturer hereby declares that the product:
Product Name : PID QUADRO (4 Channel PID Controller)
Type Number : EPLC9600
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications:
EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments
EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control
and laboratory use
When and Where Issued Authorized Signature
th
04 August 2011 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
EU DECLARATION OF CONFORMITY
5
EPLC9600
PID QUADRO
TC (J, K, L, R or S type)
PID Control Outputs and
Alarm Outputs
EPLC9600-PID QUADRO series 4 channel PID controller devices are designed for
measuring, controlling and logging temperatures of 4 different area. They can be used in many
applications with their TC process input, multifunction PID control outputs, alarm outputs,
selectable alarm functions, RS-232 / RS-485 / Ethernet / USB communications.
Some application fields and applications which they are used are below:
Application Fields Applications
Glass Heating
Plastic Baking Ovens
Petro-Chemistry Incubators
Textile Storages
Automative Storages
Machine production industries etc..
etc...
1.Preface
1.1 General Specifications
RS232
Communication
Standard
RS485
Modbus RTU Protocol
Optional
ETHERNET
Optional
USB Temperature Data Logging
Optional
Standard
Relay Output
Communication
Communication
Communication
Standard
Universal Supply Input
100-240 V V, 50/60Hz
Optional Supply Input
24V V50/60Hz, 24V Z
Digital Input ECO and SLEEP Mode
Control Inputs
Temperature Sensor
Input
Power Supply Input
Modbus RTU Over TCP
Modbus RTU TCP/IP
Protocol
6
1.2 Ordering Information
EPLC9600-PID QUADRO
( 96 x 96 1/4 DIN)
2RS-232 (up to 115200 baudrate, “No isolation”)
Standard Serial Communication
C
Outputs
B
R
EDCB
2
10 Relay outputs with 2 common
for each NO contact 5A max. (5A@250V at resistive load)
for each Common contact 15A max (15A@250V at resistive load)
0None
Optional Communication-1
D
4RS-485 (up to 115200 baudrate, “500VAC isolation”)
EETHERNET (10Mbit/s, “1500VAC isolation”)
0None
Optional Communication-2
E
UUSB (USB2.0 “for temperature data logging”)
All order information of EPLC9600-
PID QUADRO are given on the table at left.
User may form appropriate device
configuration from information and codes
that at the table and convert it to the
ordering codes.
Firstly, supply voltage then other
spesifications must be deteermined.
Please fill the order code blanks according
to your needs.
Please contact us, if your needs are out of
the standards.
.
A
.
1
Supply Voltage
A
2
9Customer
100...240V V(- %15;+%10) 50/60Hz
24VV(-%15;+%10) 50/60Hz 24VZ(-%15;+%10)
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
Table-1
J, Fe CuNi IEC584.1(ITS90)
Input Type(TC) Scale(°C)
-100°C,900°C
K, NiCr Ni IEC584.1(ITS90) -100°C,1300°C
L, Fe Const DIN43710 -100°C,850°C
R, Pt13%Rh Pt IEC584.1(ITS90) 0°C,1700°C
S, Pt10%Rh Pt IEC584.1(ITS90) 0°C,1700°C
R
7
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power supply switch or a fuse. Use power switch
and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
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2.1 General Description
2.2 EPLC9600-PID QUADROFront View and Dimensions of
96 mm / 3.78 inch
96 mm / 3.78 inch
12 ± 1 mm / 0.47 inch 84 mm / 3.31 inch
Maximum 15 mm / 0.59 inch
Front Panel
IP65 protection
NEMA 4X
Panel surface
(maximum thickness 15 mm / 0.59 inch)
Mounting Clamp
2.3 Panel Cut-Out
9
129 mm / 5.08 inch (min)
92mm / 3.62 inch
92mm / 3.62 inch
129 mm / 5.08 inch (min)
10
1
2
3
c
2.5 Panel Mounting
2.4 Environmental Ratings
Operating Temperature : 0 to 50 °C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000m.
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
c
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-out.
If the mounting clamps are on the unit,
put out them before inserting the unit to
the panel.
Indice
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