EMKO ESM-9995 Manuale utente
ESM-9995 96x96 1/4 DIN Profile Controller
ESM-9995 96 x 96 DIN 1/4
Universal Input
Profile Controller
Introduction Manual. ENG ESM-9995 02 V02 07/13
ES -9995M
lt e
Profi e Con roll r
- 100 program, 1000 step control
- Programmable relay functions per steps
- Universal process input (TC, RTD, mV Z, V Z, mA Z)
- 6 different electric cut-out behaviour
- ON/OFF, P, PI, PD, PID reverse and direct control
- Motorized valve control with feedback
- Motorized valve control floating control
- Auto-Tuning and Self-Tuning (automatic calculations of PID
parameters)
- Automatic / Manual operating modes
- Bumpless transfer ability
- Sensor Error detection
- Remote Set control
- Re-transmission (for process, SET values)
- Operating with Real Time Clock (RTC)
- 8 set point which is selected with digital inputs
- ModBus ASCII/RTU communication protocol
CONTENTS
1.PREFACE...............................................................................................................................................
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION......................................................................................................................................
3.ELECTRICAL WIRINGS........................................................................................................................
4. ............................
4.1
4.2 ACCESS THE STEP SETTINGS PAGES
4.3 ACCESS TO MENUS
4.4 CHANGING THE PARAMETER VALUES
4.5 ADJUSTING THE PROFILE PROGRAM
4.6 COPY PROFILE PROGRAM
4.7 DELETE PROFILE PROGRAM
4.8 DELETE STEP
4.9 COPY STEP
4.10 INSERT STEP
4.11 RUNNING OF PROFILE PROGRAM
4.12 EXAMPLE OF PROFILE PROGRAM
5. PARAMETERS......................................................................................................................................
5.1 OPERATOR PARAMETERS
5.2 TECHNICIAN PARAMETERS
6. MODBUSS ADDRESSES ....................................................................................................................
7. SPECIFICATIONS.................................................................................................................................
2.1 GENERAL DESCRIPTION
2.2 DIMENSIONS
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION
3.2 ELECTRICAL WIRING DIAGRAM
DEFINITION OF FRONT PANEL AND ACCESSING TO THE PARAMETERS........
DEFINITION OF FRONT PANEL
2
Page 4
Page 6
Page 11
Page 13
Page 27
Page 35
Page 37
3
Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
The manufacturer hereby declares that the product:
Product Name : Profile Controller Unit
Type Number : ESM-9995
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications:
EN 61000-6-4:2007 EMC Generic Emission Standard for Industrial Environments
EN 61000-6-2:2005 EMC Generic Immunity Standard for Industrial Environments
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control
and laboratory use
When and Where Issued Authorized Signature
nd
02 November 2010 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
EU DECLARATION OF CONFORMITY
4
Digital Inputs(1-2-3)
Process Input
Power Supply
Input
ESM-9995 Standard
Standard
Control Output
Re-Transmission Output
Universal Process Input
TC, RTD, ZVoltage/Current
Universal Supply Input
100-240 V V, 50/60Hz
Logic Input
Run, stop and next program
function for RAMP/SOAK,
set select function,
Manual / Automatic operation
selection for Process control
output, start Autotune input
Reverse-Direct Function
ON/OFF, PID operation
Auto-Tune, Self-Tune
Otomatic/Manuel operation
Alarm Outputs
Serial Communication RS-232 Communication speed up to
9600-38400 baudrate
Modbus RTU&Ascii Protocol
Low Voltage (optional)
Supply Input
24V V50/60Hz ,24V Z
Relay Outputs(1-2-3-4) Control Output
Alarm Output
Analogue Output(0-10VZ)
Analogue Output(0-20mAZ)
Analogue Input(0-20mAZ)Remote Set input
Analogue Input(Pot.) Motorized Valve control
Feedback input
ESM series process controllers are designed for measuring and controlling temperature
and any process value.They can be used in many applications with their universal process input,
multifunction control outputs, selectable alarm functions, serial communication unit and
input/output modules.
Some application fields and applications which they are used are below:
1.Preface
1.1 General Specifications
Application Fields Applications
Glass Motorized valve control
Plastic Profile Control
Petro-Chemistry PID Process Control
Textile Heater Failure detection
Automative
Machine production industries
ESM-9995 ( 96x96 1/4 DIN)
A BC D E FG HI /
/
U V W Z/
/
1
20 Configurable(Table-1) Table-1
Input type ScaleBC
1 RS-232
Serial CommunicationD
Power Supply
100-240V V(-%15;+%10) 50/60Hz
24 V V(-%15;+%10) 50/60Hz 24V Z(-%15;+%10)
A
1
2
1 4*Relay Output ( 5A 250VVResistive Load )@
Output-1E
1.2 Ordering Information
1
20
04 0/4...20mAZCurrent Output
Analogue Output-1FG
05 0...10VZVoltage Output
04 0/4...20mAZCurrent Output
Analogue Output-2HI
05 0...10VZVoltage Output
0000
Table-1
21
22
23
25
27
29
31
33
35
37
24
26
28
30
32
34
36
38
L ,Fe Const DIN43710
L ,Fe Const DIN43710
J ,Fe CuNi IEC584.1(ITS90)
K ,NiCr Ni IEC584.1(ITS90)
R ,Pt13%Rh Pt IEC584.1(ITS90)
S ,Pt10%Rh Pt IEC584.1(ITS90)
T ,Cu CuNi IEC584.1(ITS90)
B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)
E ,NiCr CuNi IEC584.1(ITS90)
N ,Nicrosil Nisil IEC584.1(ITS90)
C , (ITS90)
T ,Cu CuNi IEC584.1(ITS90)
B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)
E ,NiCr CuNi IEC584.1(ITS90)
N ,Nicrosil Nisil IEC584.1(ITS90)
C , (ITS90)
J ,Fe CuNi IEC584.1(ITS90)
K ,NiCr Ni IEC584.1(ITS90)
-100°C,850°C
-100.0°C,850.0°C
-200°C,900°C
-200°C,1300°C
0°C,1700°C
0°C,1700°C
-200°C,400°C
44°C,1800°C
-150°C,700°C
-200°C,1300°C
0°C,2300°C
-199.9°C,900.0°C
-199.9°C,999.9°C
-199.9°C,400.0°C
44.0°C,999.9°C
-150.0°C,700.0°C
-199.9°C,999.9°C
0.0°C,999.9°C
-148°F ,1562°F
-148.0°F,999.9°F
-328°F,1652°F
-328°F,2372°F
32°F,3092°F
32°F,3092°F
-328°F,752°F
111°F,3272°F
-238°F,1292°F
-328°F,2372°F
32°F,3261°F
-199.9°F,999.9°F
-199.9°F,999.9°F
-199.9°F,752.0°F
111.0°F,999.9°F
-199.9°F,999.9°F
-199.9°F,999.9°F
32.0°F,999.9°F
Input Type(TC) Scale(°C) Scale(°F)
BC
39
40
PT 100 , IEC751(ITS90)
PT 100 , IEC751(ITS90)
-200°C,650°C
-199.9°C,650.0°C
-328°F,1202°F
-199.9°F,999.9°F
Input Type(RTD) Scale(°C) Scale(°F)
BC
41
42
43
44
45
0...50 mV Z
0...5 V Z
0...10 V Z
0...20 mA Z
4...20 mA Z
-1999,9999
Input Type( ZVoltage and Current) Scale
BC
-1999,9999
-1999,9999
-1999,9999
-1999,9999
5
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
All order information of ESM-9995 are
given on the table at left. User may form
appropriate device configuration from
information and codes that at the table and
convert it to the ordering codes.
Firstly, supply voltage then
input/output types and other specifications
must be determined. Please fill the order
code blanks according to your needs.
Please contact us, if your needs are
out of the standards.
6
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this
instruction manual.
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
2.Installation
c
Front Panel
IP65 protection
NEMA 4X
Panel surface
(maximum thickness 15 mm / 0.59 inch)
Mounting Clamp
Device Label
2.1 General Description
96mm / 3.78 inch
Maximum 15mm / 0.59 inch
96mm / 3.78 inch
84mm /
3.31 inch
11.5 ± 1 mm /
0.45 inch
Dimentions
2.2 Dimensions
7
Profile Controller
ESM-9995
START
STOP PAUSE
2.3 Panel Cut-out
8
129 mm / 5.08 inch (min)
92mm / 3.62 inch
92mm / 3.62 inch
129 mm / 5.08 inch (min)
c
9
2
3
2
Operating Temperature : 0 to 50 °C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000m.
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.4 Environmental Ratings
2.5 Panel Mounting
c
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
1-Before mounting the device in your
panel, make sure that the cut-out is of
the right size.
2-Check front panel gasket position
3-Insert the device through the cut-
out. If the mounting clamps are on the
unit, put out them before inserting the
unit to the panel.
10
1
2
3
1
2
2.7 Removing from the Panel
c
c
Before starting to remove the unit from panel, power off the unit and the related
system.
Montage of the unit to a system must be done with it’s own fixing clamps. Do not
do the montage of the device with inappropriate fixing clamps. Be sure that
device will not fall while doing the montage.
2.6 Installation Fixing Clamp
The unit is designed for panel
mounting.
1-Insert the unit in the panel cut-out
from the front side.
2- Insert the mounting clamps to the
holes that located top and bottom
sides of device and screw up the
fixing screws until the unit
completely immobile within the
panel
1-Loosen the screws.
2-Pull mounting clamps from top
and bottom fixing sockets.
3-Pull the unit through the front
side of the panel
Indice
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