Festo Checkbox Compact CHB-C-X Manuale utente
Manual
Checkbox Compact
Type CHB-C-X
Manual
533412
en 1102d
[757659]
Checkbox Compact
Festo Checkbox ® is a registered trademark of Festo AG & Co. KG,
D-73726 Esslingen, Germany
Contents and general instructions
I
Festo P.BE-CB-COMP-EN en 1102d
Original de.......................................
Edition en 1102d..................................
Designation P.BE-CB-COMP-EN......................
Order no. 533412..................................
E(Festo AG & Co. KG, D-73726 Esslingen, Germany, 2011)
Internet: http://www.festo.com
E-mail: service_international@festo.com
The reproduction of this document and disclosure to third
parties and the utilisation or communication of its contents
without explicit authorization is prohibited. Offenders will
be held liable for compensation of damages. All rights
reserved, in particular the right to carry out patent, utility
model or ornamental design registrations.
Contents and general instructions
II Festo P.BE-CB-COMP-EN en 1102d
Contents and general instructions
III
Festo P.BE-CB-COMP-EN en 1102d
Contents
Intended use VI..........................................................
Operating requirements VIII.................................................
Target group VIII..........................................................
Service VIII...............................................................
Scope of delivery VIII.......................................................
Important user instructions IX..............................................
Notes on the use of this manual XII...........................................
DocumentationontheCheckbox XII..........................................
Product-specific terms and abbreviations XIII...................................
1. System summary 1-1...............................................
1.1 The Festo Checkbox 1-3.............................................
1.2 Software packages for the Checkbox 1-4...............................
1.3 Functional range 1-5................................................
1.4 Operating principle 1-6.............................................
1.5 Buffer zone 1-9....................................................
2. Fitting and commissioning 2-1.......................................
2.1 General instructions 2-3.............................................
2.2 Mounting 2-4......................................................
2.3 Electrical connection 2-7............................................
2.3.1 Selection of the power supply unit 2-10..........................
2.3.2 Connection of the operating voltage 2-11........................
2.3.3 Power supply for external components 2-12......................
2.4 Adapting system parameters with CheckKon 2-13.........................
2.5 Commissioning the Checkbox 2-15.....................................
2.6 Error diagnostics 2-20...............................................
Contents and general instructions
IV Festo P.BE-CB-COMP-EN en 1102d
3. The I/O module 3-1................................................
3.1 Interfaces 3-3.....................................................
3.2 ACTUATORS 3-5...................................................
3.3 BUFFER/FEEDER 3-7...............................................
3.4 DIAG 3-10.........................................................
3.5 ENCODER 3-12.....................................................
3.6 PLC 3-14...........................................................
3.6.1 Start/Stop mode 3-17........................................
3.6.2 Controlling the teach procedure 3-19............................
3.6.3 Selecting the parts type 3-19..................................
3.6.4 Counting function 3-23.......................................
3.6.5 Actuators 3-26..............................................
3.6.6 Buffer zone sensors/small parts conveyor 3-27...................
3.6.7 Fault messages 3-30.........................................
3.6.8 Locking the control panel 3-31.................................
4. Teaching parts 4-1.................................................
4.1 Preparing the Teach procedure 4-3....................................
4.2 The Teach procedure 4-5............................................
4.2.1 Positioning the sample parts 4-9..............................
4.2.2 Observing the scatter of characteristics 4-10.....................
5. Testing parts 5-1..................................................
5.1 The test procedure 5-3..............................................
5.2 Test mode 5-4.....................................................
5.3 Influence of tolerance 5-7...........................................
5.4 Evaluation of the test results 5-9......................................
5.4.1 Checking the features 5-9....................................
5.4.2 Checking the orientation 5-10..................................
6. Maintenance 6-1..................................................
Contents and general instructions
V
Festo P.BE-CB-COMP-EN en 1102d
A. Technical appendix A-1.............................................
A.1 Operating malfunctions A-3..........................................
A.1.1 General fault finding A-3.....................................
A.1.2 Fault messages and warnings A-4..............................
A.2 Status displays on the control panel A-9................................
A.3 Examples for calculation of the features A-12.............................
A.3.1 Band width and tolerance A-12.................................
A.3.2 Scatter of characteristics A-14.................................
A.3.3 Inspection part deviation A-15.................................
A.4 Connections A-17...................................................
A.5 Technical data A-22..................................................
A.6 Accessories A-25....................................................
B. Index B-1.........................................................
Contents and general instructions
VI Festo P.BE-CB-COMP-EN en 1102d
Intended use
The Festo Checkbox®has been designed for use under
normal operating conditions in closed rooms in industrial
installations.
The Checkbox Compact described in this manual is intended
exclusively for use as follows:
for contactless checking of the position and quality of small
parts e.g. screws, springs, bolts, which pass through on a
conveyor belt.
Use the Checkbox only as follows:
– as intended in an industrial environment
– in perfect technical condition
– in original status without unauthorised alterations. Only
the conversions or modifications described in the docu-
mentation supplied with the product are permitted. The
guarantee will become invalid if the Checkbox is opened.
The maximum values specified for pressures, temperatures,
electrical connections etc. must not be exceeded.
Please observe the standards specified in the relevant
chapters and comply with the regulations of the trade associ-
ation and the German Technical Control Board (TÜV), the VDE
conditions as well as the relevant national regulations.
Contents and general instructions
VII
Festo P.BE-CB-COMP-EN en 1102d
Laser irradiation
The Checkbox is a device of laser class 2 according to
EN 60825-1:1994 + A1:2002 + A2:2001 (Class II according
to CFR 21 §1040.10, USA), but contains a laser of class 3B.
Therefore, observe the following:
• Do not open the device.
• Do not remove any housing parts (e.g. prism support,
covers).
• Operate only with intact housing.
Avoid injuries to the eyes due to laser irradiation. Observe
the following rules for working with lasers of class 2:
• Do not bring any mirrors or reflecting items into the laser
beam.
• Never stare into the laser beam and never direct the
bean into the eyes of other people.
• If the laser beam hits the eye, consciously close your
eyes and move your head out of the beam.
Work with laser devices is subject to accident prevention
regulations. Users must be instructed on the risks of look-
ing directly into the beam.
Contents and general instructions
VIII Festo P.BE-CB-COMP-EN en 1102d
Operating requirements
– The features of the conveyed part which determine the
orientation and quality must be recognizable and
distinguishable for the Checkbox:
– ItmustbepossibletointegratetheCheckboxinthe
material flow.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology who have experience in
installing and commissioning electronic systems.
Service
Please consult your local Festo Service if you have any
technical problems.
Scopeofdelivery
Checkbox Compact Module with control panel, I/O interface, laser beam and camera
Documentation Checkbox Compact manual
Accessories 24-pin cable for connecting the PLC
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